Modeling a digital design of a denture

ABSTRACT

Disclosed is a method for modeling a digital design of a denture for a patient, said denture comprising a gingival part and a teeth part comprising a set of denture teeth, where the method comprises:
         obtaining a digital 3D representation of the patient&#39;s gum;   obtaining virtual teeth models corresponding to the denture teeth;   virtually arranging the virtual teeth models in relation to the digital 3D representation of the patient&#39;s gum; and   generating a virtual outer gingival surface of the gingival part of the denture.

This invention generally relates to a method for modeling a digitaldesign of a denture. More particularly, the invention relates to amethod for modeling the gingival part and/or the teeth part of thedenture.

Disclosed is a method for modeling a digital design of a denture for apatient, said denture comprising a gingival part and a teeth partcomprising a set of denture teeth, where the method comprises:

-   -   obtaining a digital 3D representation of the patient's gum;    -   obtaining virtual teeth models corresponding to the denture        teeth;    -   virtually arranging the virtual teeth models in relation to the        digital 3D representation of the patient's gum; and    -   generating a virtual outer gingival surface of the gingival part        of the denture.

Disclosed is a computer program product comprising program code meansfor causing a data processing system to perform the method of thepresent invention, when said program code means are executed on the dataprocessing system.

In some embodiments, the computer program product comprises acomputer-readable medium having stored there on the program code means.

Disclosed is a non-transitory computer readable medium storing thereon acomputer program, where said computer program is configured for causingcomputer-assisted modeling a digital design of a denture for a patient,said denture comprising a gingival part and a teeth part comprising aset of denture teeth, where the modeling comprises: obtaining a digital3D representation of the patient's gum, obtaining virtual teeth modelscorresponding to the denture teeth, virtually arranging the virtualteeth models in relation to the digital 3D representation of thepatient's gum, and generating a virtual outer gingival surface of thegingival part of the denture.

Disclosed is a data processing system for modeling a digital design of adenture for a patient, said denture comprising a gingival part and ateeth part comprising a set of denture teeth, where the system comprises

-   -   a data processing unit configured for obtaining a digital 3D        representation of the patient's gum, and for obtaining virtual        teeth models corresponding to the denture teeth; and    -   a nontransitory computer readable medium having one or more        computer instructions stored thereon, where said computer        instructions comprises instructions for virtually arranging the        virtual teeth models in relation to the digital 3D        representation of the patient's gum, and for generating a        virtual outer gingival surface of the gingival part of the        denture when said instructions are executed on said data        processing unit.

Disclosed is a system for modeling a digital design of a denture for apatient, said denture comprising a gingival part and a teeth partcomprising a set of denture teeth, where the system comprises

-   -   a scanner unit configured for obtaining a digital 3D        representation of the patient's gum,    -   a unit configured for obtaining virtual teeth models        corresponding to the denture teeth; and    -   a nontransitory computer readable medium having one or more        computer instructions stored thereon, where said computer        instructions comprises instructions for virtually arranging the        virtual teeth models in relation to the digital 3D        representation of the patient's gum, and generating a virtual        outer gingival surface of the gingival part of the denture.

According to an aspect of the invention is a method for modeling adigital design of a denture for a patient, said denture comprising agingival part and a teeth part comprising a set of denture teeth, wherethe method comprises:

-   -   obtaining a digital 3D representation of the patient's gum;    -   obtaining virtual teeth models corresponding to the denture        teeth;    -   virtually arranging the virtual teeth models in relation to the        digital 3D representation of the patient's gum; and    -   generating a virtual outer gingival surface of the gingival part        of the denture.

Disclosed is a method for manufacturing a denture for a patient, wherethe denture comprises a gingival part and denture teeth, wherein themethod comprises:

-   -   obtaining a digital denture design, where the digital denture        design is modeled using the method according to the present        invention;    -   manufacturing at least part of the denture by means of computer        aided manufacturing (CAM).

When the virtual teeth models have been virtually arranged in relationto the digital 3D representation of the patient's gum, the virtual outergingival surface of the gingival part of the denture can be generatedusing a number of computer implemented techniques, such as by a looftingprocess or by copying or modifying appropriate surfaces of the digital3D representation of the patient's gums.

It is an object of the present invention to provide a method fordigitally designing a denture by virtually arranging the denture teethand virtually generating the gingival part of the denture such that adenture manufactured from the digital design has a pleasant appearanceand feel.

The outer gingival surface of a manufactured denture is visible when thedenture is arranged in the patient's mount.

It is an object of the present invention to provide that the generatedvirtual outer gingival surface is such that a denture manufactured fromthe digital denture design has an aesthetically pleasant and naturallook.

It is an object of the present invention to provide that the generatedvirtual outer gingival surface is such that a denture manufactured fromthe digital denture design is shaped such that the outer gingivalsurface causes minimum discomfort to the patient when wearing thedenture.

The gingival part of the denture comprises an inner gingival surfacewhich faces or contacts surfaces of the patient's oral cavity when thedenture is arranged in the patient's mouth. Preferably, the digitaldesign of the denture also comprises a corresponding virtual innergingival surface.

In some embodiments, the method comprises generating the virtual innergingival surface.

It is an object of the present invention to provide that the innergingival surface of a manufactured from the digital denture designcauses minimum discomfort to the patient when wearing the denture.

In some embodiments, the virtual outer gingival surface and the virtualouter gingival surface are generated concurrently

In some embodiments the obtained digital 3D representation of thepatient's gum relates to the patient's upper jaw, to the patient's lowerjaw, or to both.

In some embodiments, the part of the patient's gum(s) that is scannedwhen obtaining the digital 3D representation comprises one or morehealthy teeth, such as when the digital design is of a partial denture.

When designing a denture for one of the patient's jaws it may also berelevant to scan antagonist jaw even though no denture is needed forthis jaw. When the digital 3D representation of the patient's gumscomprises the antagonist jaw and associated teeth the design of thedenture can take into account the occlusion of the teeth.

In some embodiments, a part of the virtual outer gingival surface isformed by copying or transferring the corresponding part of the obtaineddigital 3D representation. This provides the advantage that the gingivalpart of a denture manufactured from the digitally designed denture willhave an outer surface which resembles the natural surface of the oralcavity such that the denture will have a more pleasant and natural look.Wearing the denture will also cause less discomfort to the patient whene.g. the palette part of the denture resembles the patient's ownpalette.

In some embodiments, the part of the patient's gum(s) that are scannedwhen obtaining the digital 3D representation relates to at least thealveolar ridge and/or the palette at which the denture is to be arrangedsuch that the obtained digital 3D representation of the gums comprisesdata relating to the alveolar ridge and/or to the palette.

In some embodiments, the alveolar ridge and/or the palette of theobtained digital 3D representation is used in the design of the denture,such as used when generating the virtual outer gingival surface of thegingival part of the denture. For example, the virtual outer surface ofthe gingival part of the denture at the alveolar ridge can then bedesigned to resemble the corresponding surfaces of the patient'salveolar ridge, such that the manufactured denture will appear morenatural.

It may be advantageous that the designing of the denture comprisescopying/transferring the shape of the patient's own palette area fromthe digital 3D representation of the patient's gums to the denturedesign, since this can improve the fit of the denture. Further it allowsfor a design of the denture in which the palette part of the virtualouter gingival surface is shaped according to the patient's naturalpalette.

In some embodiments, a surface of the denture configured for contactingor facing a section of the patient's gums is designed by copying ortransferring the part of the digital 3D representation of the patient'sgums corresponding to this section.

This may have the advantage that the patient may feel less discomfortwhen have the denture arranged the mouth.

The virtual outer gingival surface of the gingival part of the denturecan be generated concurrently with the virtual gingiva surfaceconfigured for facing or contacting the appropriate surface of thepatient's oral cavity.

In the context of the present invention, the occlusal plane may berepresented by the following three points on a dentulous jaw: thecontact point of the incisal edges of the lower central incisors(incisal point), and the tips of the distobuccal cusps of the secondlower molars. This is mostly situated at the height of the lip closureline.

In the context of the present invention, the phrase “digital design of adenture” is used interchangeably with the phrase “digital denturedesign”.

In the context of the present invention, the phrase “mandibularocclusion rim” is used interchangeably with the phrase “lower wax rim”

In the context of the present invention, the phrase “maxillary occlusionrim” is used interchangeably with the phrase “upper wax rim”

In the context of the present invention, the phrase “wax rim” is usedinterchangeably with the phrase “Wax Occlusal Rim model”.

Several steps of the method can be computer implemented such thatdigital precision and efficiency can be applied to a traditionallytechnique demanding process. The invention provides that technicians canmodel highly esthetic and functional dentures while significantlyshortening the design step.

The denture design workflow may comprise setting occlusion, modelinggingiva design, placing teeth, and making fine adjustments such as biteheight and more. With a computer implementation of the method theoperator may use computer implemented free-form sculpt tools and dynamicvirtual articulation in modeling the digital design of the denture andmake all the necessary adjustments for optimal occlusion, esthetics andfunctionality.

The teeth part of the denture may be based on fixed sizepre-manufactured acrylic teeth or on customized individual teeth madee.g. using CAD/CAM technology.

The invention provides that the operator quickly can adjust all teeth,upper and lower as well as left and right sides simultaneously, whilepreserving the correct bite. Using virtual occlusal plates the combinedocclusion can easily be updated. A virtual articulation can then beapplied to optimize the denture's dynamic occlusion.

The occlusion can be established in different ways depending on thecase, or preferred workflow.

In some embodiments, a Wax Occlusal Rim model is scanned to definerelative upper and lower position and the patient's occlusal plane.

In some embodiments, the upper/lower wax rim models are scannedseparately and virtually brought into occlusion using flexibleadjustment tools.

In some embodiments the method comprises obtaining the patient'socclusal plane by means of a facebow.

In some embodiments the facebow is an electronic facebow.

The electronic facebow may output different patient specific parameterswhich can be used for setting a virtual articulator, for example asdescribed in 3Shape's patent applications WO2011/103876 and DK/PA 201270138.

In some embodiments the facebow is a mechanical facebow.

After setting and adjusting the mechanical facebow for the patient'sface, the facebow can be arranged in a mechanical articulator, and thepositions from the articulator can be transferred to a virtualarticulator by means of for example transfer plates, adapter plates,male and female plates etc, as described in 3Shape's patent applicationsWO2011/103876 and DK/PA 2012 70138.

In some embodiments the method comprises obtaining the patient'socclusal plane by means of physical impressions of the patient's upperand lower gums and/or by one or more measurements of the patient's faceand mouth.

The physical impressions may be obtained by using a tray filled withe.g. border moulding material and/or impression material.

The tray may be a custom dental impression tray, such as described in3Shape's patent application PCT/EP2012/062684.

The tray may be made of a thermoplastic material.

In some embodiments the method comprises:

-   -   obtaining a 3D digital representation of the physical impression        of the patient's upper jaw;    -   obtaining a 3D digital representation of the physical impression        of the patient's lower jaw; and    -   obtaining a 3D digital representation of the physical        impressions of the patient's upper jaw and lower jaw arranged        together.

In some embodiments the patient's upper jaw and lower jaw are arrangedtogether in occlusion.

It is an advantage to obtain a 3D digital representation of the combinedphysical impressions of the upper and lower jaw, since this may indicatetheir correct relative positions, whereby the denture can be designedproperly.

In some embodiments the method comprises performing measurements of thepatient's face and mouth.

The dentist may perform the measurements by means of differentmeasurement devices. The measurement device can for example be acomponent which is fixed to the patient's gum and/or lips. The componentmay be fixed using e.g. impression material, bite registration material,biocompatible glue etc.

The measurements can be of the correct vertical height of the denture,the centric relation, lip support, bite plane, midline, smile line,central incisal line etc.

The occlusal plane may be obtained by a combination of using a facebow,performing measurements of the patient's face and mouth, obtainingphysical impressions and/or obtaining wax rims.

In some embodiments the method comprises providing a straight occlusalplate.

In some embodiments the method comprises providing a curved occlusalplate.

The virtual occlusal plates can be curved, bended, flat, straight etc.The simplest type of occlusal plate may be a flat plate. However, oftena patient's bite is not characterized by a completely flat bite orocclusion, and then a curved occlusal plate may be used.

The sagittal curve of the patient's mouth may determine the curvature ofthe occlusal plate.

The sagittal curve may be derived from the patient by moving models ofthe patient's lower and upper jaw relative to each other in a mechanicalarticulator and using the pin from a facebow to mark the movements insilicone material arranged under the pin. Then the movements performedin the silicone material can be recorded and the same movements can beperformed either in a physical articulator or in a virtual articulator,as described in 3Shape's patent applications U.S. 61/664,343 and DK PA2012 70371. This may be performed if the patient still has teeth inthis/her mouth. If the patient has no teeth left, then a standard platemay be used for the movement.

In some embodiments the method comprises selecting a virtual occlusalplate for modeling the patient's denture.

In some embodiments the method comprises providing a virtual occlusalplate relative to digital 3D representations of the wax rims and/or thedigital 3D representation of the patient's gums, and virtually arrangingthe virtual teeth models relative to the virtual occlusal plate.

This may provide that the virtual teeth models easily and quickly can bevirtually arranged relative to each other and/or relative to the digital3D representation of the patient's gum, i.e. relative to the gingivalpart of the denture.

In some embodiments the virtual teeth models in the lower jaw or theupper jaw are arranged in occlusion by means of a virtual occlusalplate, and the virtual teeth models are then arranged in the upper jawor lower jaw, respectively, relative to the already arranged teethmodels in the antagonist jaw.

If for example the patient has been missing his/her teeth for a longtime, for example if the person is an older person, then the upper archwill have shrunken and the lower arch will have expanded, and the lowerarch is therefore the dominant arch, and the teeth will first bearranged on the lower jaw, and then afterwards the teeth will bearranged in the upper jaw relative to the teeth in the lower jaw.

If for example the patient is a younger person who has only recentlylost his/her teeth, then the upper jaw has not started shrinking yet,and the lower jaw has not started expanding, and in this case the upperjaw is the dominant jaw or arch, and the teeth will first be arranged onthe upper jaw, and then afterwards the teeth will be arranged in thelower jaw relative to the teeth in the upper jaw.

A virtual articulator may be used for testing and checking theocclusion.

Alternatively and/or additionally a suitable digital test, performed bymeans of an algorithm, can be used to design, test and/or check theocclusion.

In some embodiments the virtual teeth models are virtually snapped tothe occlusal plate.

Virtually snapped means fixed, attached, maintained, fastened, kept invirtual contact with the occlusal plate etc. Thus even though theoperator adjusts the position, orientation and/or shape of the virtualteeth models the teeth models remains in the occlusion given by theocclusal plate.

In some embodiments the method comprises adjusting the curvature of theocclusal plate to provide that the occlusal plate substantially followsthe curvature of the patient's jaws.

In some embodiments the method comprises adjusting the curvature of theocclusal plate by virtually pulling in one or more control points of theocclusal plate.

The control points may be pulled or dragged up, down, to the right side,to the left side etc. whereby the curvature of the occlusal plate isaltered.

The occlusal plate may be straight by default, and the operator may thenadjust the curvature of the occlusal plate relative to specific patientcase.

In some embodiments the method comprises selecting virtual teeth modelsfrom a virtual library comprising virtual sets of teeth models, such asselecting a set of teeth models from a virtual library.

In some embodiments the different sets of teeth models from the virtuallibrary have different arrangements of the teeth models, such asdifferent arrangements of the teeth relative to each other.

In some embodiments the different sets of teeth models from the virtuallibrary have different teeth shapes and/or sizes, such as round, square,triangular, short, long, wide and/or narrow.

In some embodiments a set of teeth models for the lower jaw and/or a setof teeth models for the upper jaw is/are selected.

In some embodiments the set of teeth models for the lower jaw and theset of teeth models for the upper jaw are a pair fitting together andarranged in occlusion.

Thus the shape of opposite teeth fit together, e.g. the cusps of theopposite posterior teeth in the lower and upper jaw match each other andfit in to each other.

In some embodiments the sets of teeth models in the library are providedby 3D scanning physical dentures comprising the physical versions of theteeth models arranged in the sets.

Thus the library sets may be obtained by building up dentures manually,scanning the dentures, where the artificial teeth are arranged in properocclusion, and then saving this scan as a library teeth set up fordenture.

In some embodiments the virtual teeth models are aligned relative to thesets of teeth models, such as where one or more virtual teeth models arealigned relative to the other teeth of the set of teeth models in whichthey are comprised and/or relative to the set of teeth models for theother jaw.

This provides that the virtual teeth models can be arranged very nicelyrelative to the digital 3D representation of the upper and/or lower jaw.

In some embodiments teeth models from different sets of teeth models arecombined for the denture.

For example beautiful, esthetic teeth models for the anterior teeth areselected from a first set of teeth, and robust less esthetic teethmodels are selected for the posterior teeth or molar teeth.

For example high teeth models are selected for the anterior teeth andlow teeth models are selected for the posterior teeth, if the patient'smouth does not provide space enough in the back for high teeth.

In some embodiments the method comprises virtually adjusting theposition, shape and/or orientation of one or more of the teeth models inthe sets.

It is an advantage to adjust the position, shape and/or orientation ofone or more of the teeth models for ensuring that the teeth models fitsthe patient and for ensuring that occlusion is obtained and/ormaintained.

The software called Smile Composer from 3Shape may be used for adjustingthe position, shape and/or orientation of the one or more teeth models.

In some embodiments virtually adjusting the position, shape and/ororientation of one or more of the teeth models in the sets comprises:

-   -   translating a tooth model;    -   rotating a tooth model; and/or    -   morphing a tooth model.

In some embodiments the occlusion of the set of teeth for the lower jawand the set of teeth for the upper jaw is maintained, when the position,shape and/or orientation of one or more of the teeth models in theset(s) is adjusted.

In some embodiments the interproximal contact between neighbor teethmodels is maintained, when the position, shape and/or orientation of oneor more of the teeth models in the set(s) is adjusted.

In some embodiments the method comprises virtually adjusting theposition, shape and/or orientation for a group of teeth models. Theadjustment may be identical for all teeth in said group or it may scalewith distance from a selected tooth in the group. The scaling may besuch that the adjustment increases or decreases with the distance fromthe selected tooth.

In some embodiments the method comprises replacing one or more teethmodels in the selected set of teeth with teeth models from another setof teeth from the library.

In some embodiments the method comprises virtually designing one or moreof the teeth for the denture. The denture teeth can then be manufacturedfrom the virtually designed teeth.

Thus instead of using pre-manufactured denture teeth, a dental designermay design one or more of the teeth for the denture from the beginning,and the designed teeth may then be manufactured, e.g. by rapidmanufacturing methods, such as 3D printing, milling, sintering etc.Either all teeth for denture or only some teeth may be designed from thebeginning.

In some embodiments the method comprises providing a number ofcharacteristic points on the digital 3D representation of the lower jawand/or on the digital 3D representation of the upper jaw

In some embodiments, the characteristic points are used to determine theplacement of teeth models on the jaw(s).

In some embodiments, the virtual set of teeth models selected from avirtual library of teeth models is selected based on the relativepositions of the characteristic points.

In some embodiments providing the number of characteristic pointscomprises that an operator virtually places the characteristic points.

In some embodiments providing the number of characteristic pointscomprises that the characteristic points are automatically placed.

The characteristic points can be automatically placed or placed by theoperator on the digital 3D representation of the jaw(s) based on certainrules for placement.

In some embodiments the characteristic points on the lower jaw compriseone or more of:

-   -   a retromolar pad #1;    -   a retromolar pad #2;    -   a first canine point;    -   a second canine point; and    -   a central ridge point.

In some embodiments the characteristic points on the upper jaw compriseone or more of:

-   -   tuberosity #1;    -   tuberosity #2;    -   a first canine point;    -   a second canine point; and    -   a central ridge point.

The tuberosities may be defined relative to or based on the distancebetween the canines.

The distance between the canines may furthermore define the size of theartificial denture teeth, such as the width of the teeth. Thus the setof teeth models from the library may be selected based on the distancebetween the canines.

Traditionally, the pre-manufactured teeth are arranged physically in waxby grinding away wax to make room for the pre-manufactured teeth. Theteeth arranged in wax may be denoted a try-in, since the patient may trythis in his/her mouth to check if it fits. If it does not fit wellenough, the teeth can be adjusted in the wax. When the try-in fits thepatient, the try-in can be placed in a mould where the wax can be meltedaway and acrylic can replace the wax around the pre-manufactured teeth.

According to the present method, in some embodiments a try-in denture isprinted when the denture has been designed.

The patient can then try the printed try-in denture in his/her mouth tocheck if it fits. If it does not fit well enough, the teeth can beadjusted in the printed try-in, if the printed material allows for this.

In some embodiments a light-curable material is used for printing thetry-in denture.

For example can a material which is light-curable be used, such that theprinted material is ductile, moldable or formable before thelight-curing such that the teeth can be adjusted in the gingival part.When the try-in denture fits the patient, the try-in can be light-curedto harden the material to ensure that the teeth stay in the position.

In some embodiments the printed try-in denture is 3D scanned after apotential adjustment of the teeth in the try-in denture.

It may be easy to register the adjusted teeth in the printed try-indenture, because the position and orientation of the teeth in the try-indenture are only adjusted slightly relative to their original positionand orientation in the printed try-in denture.

In some embodiments a try-in denture is manufactured in wax, the waxtry-in denture is 3D scanned, and based on the 3D scan of the wax try-indenture an acrylic final denture is printed.

Instead of producing a try-in denture, a digital test using a virtualarticulator can be performed for testing whether the denture will fitthe patient. If the digital 3D representation of the patient's gum is ofgood quality, and the virtual teeth models are arranged properlyrelative to the digital 3D representation of the teeth, then a try-indenture may not be required, and the digital test using a virtualarticulator may be sufficient for ensuring that the denture fits thepatient.

In some embodiments, the method comprises defining a gingival 3D splinemarking an outer boundary curve of the denture directly on the digital3D representation of the patient's gum or on the 3D scanned try-indenture when one of these are visualized on a computer screen. Based onthe gingival 3D spline and the arrangement of the virtual teeth models,computer software can implement several steps of the method andautomatically design the gingival part of the denture, such that it isperfectly shaped to fit the denture teeth. This can be done with limitedeffort by the operator. Anatomical details of the gingival part can beadded with the operators own artistic touch using computer implementedvirtual sculpt and edit tools.

When the modeling of the digital design of the denture designs iscomplete, the resulting virtual model of the denture is completely readyfor efficient output on a variety of milling machines or 3D printers.The gingival part of the denture can be produced to match perfectlypre-manufactured acrylic teeth or custom manufactured teeth.

In some embodiments, the method comprises defining a gingival 3D splinein relation to the digital 3D representation of the patient's gum. Thegingival 3D spline is configured for defining a gingival edge orboundary of the denture i.e. the circumference/outer boundary of thegingival part of the denture.

In computer implemented embodiments, the gingival 3D spline may be drawndirectly on the digital 3D representation of the patient's gum on acomputer screen.

The system of the invention may the automatically design the gingivapart of the denture and provide that it is perfectly shaped to fit theteeth.

In some embodiments the method comprises virtually arranging the virtualteeth models relative to the gingival part of the denture.

In some embodiments, part of the gingival 3D spline is arranged at thesulcus of the patient's gingival.

In some embodiments, part of the gingival 3D spline is arranged at thepatient's ah-line.

In some embodiments, the virtual outer gingival surface is configuredfor connecting the gingival 3D spline and the virtual teeth models. I.e.the generated virtual outer gingival surface is shaped such that it isbounded at least in part by the gingival 3D spline and the surface ofthe virtual teeth models.

In some embodiments, gingival-tooth lines are defined for said virtualteeth models and said virtual outer gingival surface contacts saidvirtual teeth models at said gingival-tooth line.

This has the advantage that the look of the denture can be determined atleast partly by the gingival-tooth line. In some cases thegingival-tooth line is predefined based on the structure of the denturetooth while in other cases an operator defines the gingival-tooth line.In both cases the shape of the virtual outer gingival surface at thedenture can to some extent be automatically determined based on thedefined gingival-tooth lines.

In some embodiments the method comprises connecting the virtual outergingival surface to the gingival-tooth lines on the virtual teethmodels.

In some embodiments the method comprises extending the virtual outergingival surface into the interproximal gap between the teeth models.

It is an advantage that the outer gingival surface is extended past thegingival-tooth lines on the virtual teeth models at the gaps betweenteeth, since this provides a natural, esthetical look of the denture andprovides that food parts are not captured in the interproximal gaps.

In some embodiments, the virtual outer gingival surface is generated inleast in part by an offset of a corresponding portion of the digital 3Drepresentation of the patient's gum.

This has the advantage that a natural appearance of this part of thedenture easily can be obtained. Further the patient may experience lessdiscomfort when wearing the denture if its outer surface resembles thenatural anatomy of the patient's tissue. Also the designing of this partof the denture can be made highly automatic, e.g. by activating avirtual button on a user interface this part can be designedautomatically.

In some embodiments, the virtual outer gingival surface is generated atleast in part by a loofting process.

In some embodiments, at least part of the virtual outer gingival surfaceis shaped to resemble the corresponding surfaces in the patient'snatural gum. The corresponding surfaces may relate to the visible partof the alveolar ridge and the palette, such that at least the visiblesurface of the gingival part of the denture is shaped according to thenatural appearance of the patients gingival.

In some embodiments, at least part of the shape of the virtual outergingival surface is selected from a gingival library.

This has e.g. the advantage that the denture can be designed quickly andto a large extent automatic. Using a gingival library with a selectionof virtual outer gingival surface which appears natural provides that anesthetically appealing denture easily can be designed.

In some embodiments, at least part of the shape of the virtual outergingival surface is modified or generated using a virtual free-formsculpt tool. This may be implemented by 3Shape Dental System's™ sculptand edit tools which allow easily adding anatomical details to thegingiva with an operators own artistic touch

In some embodiments, the virtual outer gingival surface is generated atleast in part by a virtual marginal gingiva.

In some embodiments the virtual marginal gingiva is arranged at thegingival part of the denture where the gingiva meets the lingual, labialor buccal face of the virtual teeth models.

In some embodiments generating the virtual outer gingival surfacecomprises generating the virtual marginal gingiva and connecting themarginal gingiva to the gingival 3D spline.

In some embodiments generating the virtual outer gingival surfacecomprises connecting the gingival 3D spline to the virtual teeth modelsand then generating the marginal gingiva.

In some embodiments the gingival 3D spline is connected to agingival-tooth line on the virtual teeth models.

In some embodiments the virtual outer gingival surface is configured tobe adjusted.

An initial version of the virtual outer gingival surface may e.g. beselected from a library and the method may then comprise an adjustmentof the selected initial version to personalize the virtual outergingival surface to the patient's oral situation. This provides theadvantage that an esthetically appealing denture which resembles thenatural surface in the oral cavity easily can be designed.

In some embodiments the adjustment is performed by pulling in one ormore control points arranged on the virtual outer gingival surface.

In some embodiments the virtual outer gingival surface is configured tobe adjusted such that it curves inwards between the patient's gums andthe gingival-tooth line on the teeth models.

An inward curvature between the gingival-tooth line and the gumsprovides a natural looking gingival part of the denture.

In some embodiments the method comprises virtually designing the outergingival surface of the denture to be rounded off at the gingival edgesor boundaries.

If the gingival edges or boundaries are rounded off it is mostcomfortable for the patient to wear the denture, since a gingival edgeor boundary which is not rounded off will be quite uncomfortable for thepatient since the edges and boundaries will then feel very sharp for thegums and when touched by the tongue.

In some embodiments the method comprises virtually designing the outergingival surface of the mandible or lower jaw part of the denture tohave a size big enough for the tongue to touch and rest on a part of theouter gingival surface. Hereby the tongue may act as an activeprosthetic holder for the lower jaw part of the denture, which couldotherwise have a tendency to fall back into the mouth.

In some embodiments the method comprises virtually designing aprotrusion on the gingival edge or boundary of the palate or palettearea of the denture. The function of the protrusion is to create avacuum under the palate or palette area of the upper jaw denture,whereby the upper denture part will be sucked to the patient's ownpalate.

In some embodiments the method comprises virtually designing anindention in the center of the palate or palette area at the gingivaledge or boundary of the denture.

Two salivary glands have their outlet at the palate and the dentureshould be designed not to cover these glands.

In some embodiments, the virtual outer gingival surface is generated atleast in part by one or more virtual cervical protrusions. The virtualcervical protrusions may be configured to resemble the protrusionsdefined by the sub-gingival root ends of the teeth.

In some embodiments, the method comprises identifying an occlusal planeof the denture.

In some embodiments, the method comprises adjusting the bite height.

In some embodiments, the method comprises forming an upper wax rim forthe patient's maxillary arch. In some embodiments, the method comprisesscanning said upper wax rim to obtain a digital 3D representation of theupper wax rim.

In some embodiments, the method comprises forming a lower wax rim forthe patient's mandibular arch. In some embodiments, the method comprisesscanning said lower wax rim to obtain a digital 3D representation of thelower wax rim.

In some embodiments, the method comprises digitally forming a digital 3Drepresentations of a lower wax rim for the patient's mandibular archand/or digitally forming a digital 3D representations of an upper waxrim for the patient's maxillary arch, such as by selecting digital 3Drepresentations of the wax rims from a wax rim library and digitallyshaping these digital 3D representations to fit the patient's oralsituation using a virtual manipulation tool.

Based on the digital 3D representations of the wax rims the location ofthe occlusal plane, the medial plane marked on a wax rim, or the incisaledge of anterior teeth of the mandibular can be obtained to e.g. derivethe patient's occlusal plane. The wax rims can be obtained by scanningin the patient's mouth or by scanning a physical model, from a biteregistration. The scanning may use desktop scanner or an intra-oralscanner.

The wax rims can be used for two functions, which is to adjust andensure that the occlusion of the denture is correct, and to obtain theshape of the patient's lips, such that the teeth in the denture fitsunder the lips, without causing the lips to collapse into the mouth orcausing the lips to be pushed away from their natural position.

In some embodiments the method comprises virtually arranging the teethmodels relative to the digital 3D representations of the wax rim.

In some embodiments the arranged teeth models are virtually snapped tothe digital 3D representation of the wax rim.

In some embodiments the teeth models are automatically arranged in apredefined distance from the digital 3D representation of the wax rim,such as at a predefined distance along a direction in the occlusalplane.

In some embodiments the centerline and/or the midline of the patient'sface is recorded or sketched on the wax rims.

The recorded centerline and midline is used when designing the denture,such that the artificial teeth in the denture is arranged aestheticallyand/or functionally correct relative to the patient's face.

In some embodiments, the method comprises obtaining digital 3Drepresentations of both the patient's mandibular gum and maxillary gum.

In some embodiments, the method comprises arranging physical models ofthe patient's mandibular and maxillary and the corresponding lower andupper wax rims in a stack according to their relative position inocclusion, and obtaining a digital 3D representation of this stack.

The stack may be scanned before the gum models, or after the gum models.In one work flow the stack is arranged and scanned. Then the physicalmodel of the maxillary and the wax rims are removed and scannedtogether. Finally the physical model of the mandibular is scanned.

In some embodiments, the method comprises virtually aligning the digital3D representations of the patient's mandibular and maxillary gums andthe digital 3D representation of the stack, such that a combined gum-waxrim model is generated.

In some embodiments, gum-wax rim models are defined for each of themaxillary and the mandibular.

This provides e.g. the advantage that the gum-wax rim models can bearranged together to provide information of the relative arrangement ofthe gums in occlusion.

In some embodiments, the relative arrangement of the gum of themaxillary arch and the occlusal plane is derived. In some embodiments,the relative arrangement of the gum of the mandibular arch and theocclusal plane is derived. In both cases it can be derived from thedigital 3D representation of the stack.

In some embodiments, the method comprises obtaining a digital 3Drepresentation of the lower wax rim, such as by scanning the formedupper wax rim.

This has the advantage that the digital 3D representation of the lowerwax rim can be used in the digital designing of the denture, such thatthe information of provided by the lower wax rim can be utilized.

In some embodiments, the method comprises obtaining a digital 3Drepresentation of the upper wax rim, such as by scanning the formedupper wax rim.

This has the advantage that the digital 3D representation of the upperwax rim can be used in the digital designing of the denture, such thatthe information of provided by the upper wax rim can be utilized.

In some embodiments, the digital 3D representations of the upper andlower wax rims are virtually brought into occlusion, and where theposition and orientation of the occlusal plane is determined therefrom.The relative arrangement of the mandibular and maxillary arch inocclusion can also be determined therefrom.

In some embodiments, the digital 3D representations of the upper andlower wax rims are virtually arranged in relation to the digital 3Drepresentation of the patient's mandibular and maxillary gums such thatthe combined gum-wax rim model is generated.

In some embodiments, the lip line of the denture is derived from thecombined gum-wax rim model.

In some embodiments, the incisal edge of the anterior teeth of themandibular denture is derived from the combined gum-wax rim model.

In some embodiments, the occlusal plane is derived from the combinedgum-wax rim model.

In some embodiments, the incisal edge of the anterior teeth of themaxillary denture is derived from the combined gum-wax rim model.

The incisal edge of maxillary anterior teeth may be marked on the upperwax-rim in cases where the maxillary anterior teeth extend below theincisal edge of the mandibular anterior teeth.

In some embodiments the occlusion or occlusal plane of the patient'smouth is derived from the upper and lower wax rims.

The derived occlusion or occlusal plane of the mouth can be provided asthe occlusal plane or occlusion of the denture.

In some embodiments the shape of the patient's lips is derived from theupper and lower wax rims.

The derived shape of the lips can be used when designing the denture.Thus it can be determined from the wax rims how much space there isavailable for the denture teeth and gingiva behind the lips. The dentureteeth and the gingival part should not take up more or less space thanappropriate, since otherwise the patient's lips will not cover thedenture in an esthetic way.

In some embodiments the teeth models is virtually snapped to the insideof the digital 3D representation(s) of the wax rim(s) for ensuring thatthere is sufficient space for the teeth behind the patient's lips.

Alternatively the teeth models may be snapped to the digital 3Drepresentation of the wax rim in a suitable place for ensuring thatthere is sufficient space for the teeth behind the patient's lips.

In some embodiments, the virtual teeth models are virtually arranged inrelation to the digital 3D representation of the patient's gum based ona visualization of the virtual teeth models relative to said combinedgum-wax rim model.

In some embodiments, virtually arranging the virtual teeth models inrelation to the digital 3D representation of the patient's gum comprisesrotating and/or translating the virtual teeth models with respect to thedigital 3D representation of the patient's gum.

In some embodiments, the method comprises virtually arranging at leastthe teeth part of the denture in relation to a virtual articulator andperforming a dynamic virtual articulation to evaluate the occlusion ofthe denture.

In some embodiments, the method comprises determining a target form ofthe denture teeth. The target form may be determined using collisiondetection based on e.g. a virtual dynamical articulator, a targetrelationship between the teeth and the gums, the available space for thedenture gingival material.

Virtual articulation can be performed using a virtual articulatorcomprising a virtual 3D model of the maxillary and a virtual 3D model ofthe mandibular with the corresponding teeth arranged relative to theirrespective jaws. The virtual maxillary and the virtual mandibular aremoved relative to each other for simulating dynamic occlusion such thatcollisions between teeth in the virtual maxillary and virtual mandibularoccur.

The articulation and occlusion of the denture can be evaluated using avirtual dynamical articulator in which the denture and the antagonistteeth are arranged. The antagonist teeth can be the virtual teeth modelsof a denture modeled simultaneously or previously for the opposing arch.The antagonist may also be original teeth of the patient. For the casewhere the patient's mandibular teeth are intact and a maxillary dentureis to be modeled, the antagonist teeth will be the intact set of teethof the mandibular.

In some embodiments the method comprises:

-   -   performing virtual articulation of the denture, and    -   virtually removing a part of one or more of the teeth models, if        the virtual articulation indicates that removal is suitable.

The virtual removal of part of the virtual teeth models may be performedautomatically based on the articulation or may be removed virtually bythe operator.

In some embodiments the method comprises:

-   -   performing virtual articulation of the denture, and    -   virtually adjusting the position and/or orientation of one or        more of the teeth models, if the virtual articulation indicates        that adjustment is suitable.

The virtual adjustment of position and/or orientation of part of thevirtual teeth models may be performed automatically based on thearticulation or may be performed virtually by the operator. The teethmodels may for example be translated in the labial or lingual directionor be moved further into the gingiva part or be rotated relative to theneighbor teeth.

In some embodiments, the virtual teeth models correspond to exactversions the denture teeth, such as exact versions of pre-manufactureddenture teeth. An initial virtual model of a tooth may correspond to theexact version of a denture tooth.

In some embodiments, the denture teeth are pre-manufactured teeth, suchas pre-manufactured acrylic teeth. Such pre-manufactured teeth may forexample be Vita T3M or other denture teeth manufactured by VITAZahnfabrik in Germany, or Ivoclar Vivadent artificial teeth, such asPhonares, Vivodent, VivoTAC, Ivostar etc.

In some embodiments, the method comprises adjusting the size, shape,length, width, or thickness of the pre-manufactured teeth to obtain saidtarget form. The adjustments may involve the removal of excess toothmaterial by e.g. grinding or laser ablation. The adjustments may alsoinvolve addition of tooth material such as by locally adding porcelainmaterial to selected parts of the tooth.

In some embodiments, the denture teeth are customized teeth which arerepresented by CAD teeth models.

The CAD teeth models of the denture teeth may be modified with respectto their size, shape, length, width, distribution of mass, or thicknessto obtain said target form. This can be done during the modeling of thedigital design of the denture, such that the tooth shape also is takeninto consideration in designing the gingival part of the denture.

In some embodiments, the digital 3D representation of the patient's gumis obtained by scanning the patient's gingival using an intraoralscanner.

In some embodiments, the digital 3D representation of the patient's gumis obtained by scanning at least part of an impression of the patient'sgum and/or by scanning at least part of a physical model of thepatient's gum. The scanning can be performed by means of laser lightscanning, white light scanning, probe-scanning, X-ray scanning, and/orCT scanning.

In some embodiments, the method is for modeling a maxillary or amandibular denture. For example, the teeth of the maxillary may beintact while a denture is designed for its antagonist, i.e. themandibular, or vice versa.

In this case, the teeth of the antagonist are scanned and a digital 3Drepresentation of the antagonist is obtained. When arranging the virtualteeth models of the denture, the digital 3D representation of theantagonist is then used when e.g. applying a virtual dynamicalarticulator to evaluate the occlusion.

In some embodiments, the method is for modeling a maxillary and amandibular denture.

Virtual teeth models are then obtained for both the maxillary and themandibular denture, and the virtual models of the mandibular teeth arepreferably taken into account when arranging the virtual model of themaxillary teeth and vice versa.

In some embodiments, at least the teeth part of a maxillary and theteeth part of a mandibular denture are modeled simultaneously. Thevirtual models of the mandibular teeth and the virtual models of themaxillary teeth may be positioned, rotated, resized etc. depending oneach other's position, rotation, size, etc.

In some embodiments, the method is for modeling a full denture, i.e. adenture which replaces all teeth in the corresponding part of thepatient's mouth.

Some of the patient's original teeth may be present in the digital 3Drepresentation of the patient's gums, and in some cases these teeth areso healthy that they preferably should be preserved. In someembodiments, the method is for modeling a partial denture, i.e. adenture which replaces some teeth in the corresponding part of thepatient's mouth.

In some embodiments, at least part of the method iscomputer-implemented. This has the advantage that many design steps canbe performed faster and with higher precision than when an operator isdoing them manually.

In some embodiments, the extent of undercut sections between the dentureand the gums is controlled. For a maxillary denture the suction powerbetween the denture and the patient's gums counteracts the gravitationalforce to keep the denture fixated at the patient's maxillary gums. Forthis denture a certain degree of undercuts may assist the suction powerand actually work to the benefit of the patient.

For the mandibular denture it may be advantageous to block-out anyundercuts.

In some embodiments the method comprises performing a partial waxblock-out of undercuts.

Especially for elder people, as wax block-out may be required forensuring that the denture stays in the patient's mouth.

In some embodiments, the method comprises mirroring of teeth.

The mirroring of teeth may be such that the arrangement of denture teethon one side of an arch is determined by mirroring the arrangement of thedenture teeth on the opposite side of the arch, such as mirroring withrespect to the patient's medial plane.

In some embodiments the mirroring of teeth is such that the shape of thedenture teeth on one side of an arch is determined by mirroring theshape of the denture teeth on the opposite side of the arch. Themirroring may thus be with respect to the patient's medial plane.

It is an advantage that mirroring can be performed, because then theuser does not need to work on or modify the arrangement or shape of allteeth which should be designed with respect to arrangement and shape,the user can just design teeth in e.g. the left arch. One or more teethcan be mirrored.

In some embodiments, the result of the modeling of the digital denturedesigns is a virtual model of the denture which is completely ready forefficient output on a variety of milling machines or 3D printers.

The method may comprise producing the denture's gingiva to matchperfectly pre-manufactured acrylic teeth or custom manufactured teeth.Often, the denture teeth are made from a first material and the gingivalpart is manufactured in a second material.

In some embodiments the method comprises virtually arranging one or moreimplants relative to the virtual teeth models and the gingival part ofthe denture.

In some embodiments the method comprises virtually connecting one ormore of the virtual teeth models and/or the gingival part of the dentureto the one or more implants.

The implants are connected on the underside of the gingival part, i.e.on the part of the gingival part facing towards the patient's gums,since the implants are implanted in the patient's gums.

Thus no superstructure, bar, frame etc. in the denture may be requiredfor connecting the denture to implants.

In some embodiments the method comprises virtually cutting back oroffsetting the virtual teeth models.

In some embodiments a veneering layer may be virtually designed onvirtually cut backed or offsetted teeth.

In some embodiments the virtual model teeth are configured for beingvirtually reduced in size.

When the virtual teeth models correspond to physical pre-manufacturedteeth, these pre-manufactured teeth can only be made smaller not bigger,and therefore the software used for designing the virtual teeth modelsmay ensure that the operator or dental designer can only reduce the sizeof the virtual model teeth, not increasing the size of a virtual modeltooth. If the dental technician wishes to have a bigger tooth, he/sheshould select a different model tooth from the digital library of teeth.

In some embodiments the method comprises virtually arranging a 2D imageof the patient's lips relative to the digital design of the denture.

It is an advantage that the design of the denture can be viewed orvisualized relative to the patient's own lips for showing the expectedfinal result to the patient for approval. The 2D image and the digitaldesign of the denture may be aligned.

Further details relating to arranging a 2D image of the patient's lipsrelative to the digital design of the denture can be found in 3Shape'spatent application WO2012/000511.

In some embodiments the method comprises virtually arranging andaligning a 2D image of the patient's lips relative to the digital 3Drepresentations of the wax rims.

The wax rim may be marked with markers for certain points or areas, forexample with holes in the wax indicating the smile line, the caninesetc.

In some embodiments the method comprises defining the thickness of thegingival part of the denture.

The thickness may be different in different areas of the gingival part.For example may the thickness of the gingival be smaller at theboundaries or edges of the gingival, such that the transition betweenthe gingival part and the patient's gum will look as natural as possibleby means of a smooth transition.

The present invention relates to different aspects including the methodand system described above and in the following, and correspondingmethods, and systems, each yielding one or more of the benefits andadvantages described in connection with the first mentioned aspect, andeach having one or more embodiments corresponding to the embodimentsdescribed in connection with the first mentioned aspect and/or disclosedin the appended claims.

In particular, disclosed is a method for manufacturing a denture for apatient, where the denture comprises a gingival part and denture teeth,wherein the method comprises:

-   -   obtaining a digital denture design, where the digital denture        design is modeled using the method according to any of the        embodiments;    -   manufacturing at least part of the denture by means of computer        aided manufacturing (CAM).

Furthermore, the invention relates to a computer program productcomprising program code means for causing a data processing system toperform the method according to any of the embodiments, when saidprogram code means are executed on the data processing system, and acomputer program product, comprising a computer-readable medium havingstored there on the program code means.

Disclosed is also a nontransitory computer readable medium storingthereon a computer program, where said computer program is configuredfor causing computer-assisted modeling a digital design of a denture fora patient, said denture comprising a gingival part and a teeth partcomprising a set of denture teeth, where the modeling comprises:obtaining a digital 3D representation of the patient's gum, obtainingvirtual teeth models corresponding to the denture teeth, virtuallyarranging the virtual teeth models in relation to the digital 3Drepresentation of the patient's gum, and generating a virtual outergingival surface of the gingival part of the denture.

Disclosed is also a system for modeling a digital design of a denturefor a patient, said denture comprising a gingival part and a teeth partcomprising a set of denture teeth, where the system comprises

-   -   a scanner unit configured for obtaining a digital 3D        representation of the patient's gum,    -   a unit configured for obtaining virtual teeth models        corresponding to the denture teeth;    -   a nontransitory computer readable medium having one or more        computer instructions stored thereon, where said computer        instructions comprises instructions for virtually arranging the        virtual teeth models in relation to the digital 3D        representation of the patient's gum, and generating a virtual        outer gingival surface of the gingival part of the denture.

Disclosed is a user interface for modeling a digital design of a denturefor a patient, said denture comprising a gingival part and a teeth partcomprising a set of denture teeth, where the user interface isconfigured for:

-   -   visualizing a digital 3D representation of the patient's gum and        virtual teeth models corresponding to the denture teeth;    -   virtually arranging the virtual teeth models in relation to the        digital 3D representation of the patient's gum; and    -   generating a virtual outer gingival surface of the gingival part        of the denture.

In some embodiments, the user interface is configured for beingvisualized to an operator using a computer screen and for allowing theoperator to enter data into and make choices presented in the userinterface by means of a computer keyboard or a computer mouse.

In some embodiments, the user interface is configured for obtaining andvisualizing digital 3D representations of an upper and/or a lower waxrim together with the digital 3D representation of the patient's gumand/or the virtual teeth models corresponding to the denture teeth.

The user interface can be implemented using a computer system where theuser interface is visualized using a computer screen showing thedifferent components of the user interface, such a data entry fields andvirtual push buttons configured for performing one or more steps of amethod according to an embodiment of the invention. Data entry meanssuch as a computer mouse and a computer keyboard can be connected to thecomputer system and used for entering data into the user interface andfor making selections by e.g. pressing said virtual push buttons usingthe computer mouse.

In some embodiments, the user interface is configured for allowing anoperator to carry out a method according to an embodiment of theinvention. Preferably, at least one of the steps of obtaining a digital3D representation of the patient's gum, obtaining virtual teeth modelscorresponding to the denture teeth, and generating a virtual outergingival surface of the gingival part of the denture can be performed bythe operator using said user interface. In some embodiments, the stepsof the method are performed sequentially and the user interface can beconfigured for sequentially providing a visually representation of thesteps to the operator such that the sequence of the user interfacematches that of the method. In some embodiments, the user interface isconfigured for simultaneously providing a visually representation of twoor more of the steps to the operator.

BRIEF DESCRIPTION OF THE DRAWINGS

The above and/or additional objects, features and advantages of thepresent invention, will be further elucidated by the followingillustrative and non-limiting detailed description of embodiments of thepresent invention, with reference to the appended drawings, wherein:

FIG. 1 shows a flowchart of an embodiment of the invention.

FIGS. 2 to 5 show some steps in modeling the digital design of adenture.

FIG. 6 shows how mirroring can be applied in the modeling of thedenture.

FIG. 7 shows an obtained digital 3D representation of the gingiva for anedentulous upper jaw (maxilla).

FIGS. 8 and 9 illustrate the use of digital 3D representations of thewax rims when arranging the virtual teeth models.

FIG. 10 illustrates how a gingival 3D spline can be defined.

FIG. 11 shows a virtual outer gingival surface of the gingival part ofthe denture.

FIG. 12 shows how a virtual rugae structure can be added to the modeleddenture.

FIG. 13 illustrates how the interproximal gingival can be modified.

FIG. 14 shows an example of snapping teeth to the occlusal plate.

FIG. 15 shows an example of providing an occlusal plate.

FIG. 16 shows an example of providing a number of characteristic pointson the digital 3D representation of the lower jaw and the upper jaw,where the characteristic points determine the placement of teeth modelson the jaw(s).

FIG. 17 shows an example of generating the boundary or edge for theupper jaw part of a denture.

FIG. 18 shows an example of generating the boundary or edge for thelower jaw part of a denture.

FIG. 19 shows an example of a virtual initial arrangement of the virtualdenture teeth.

FIG. 20 shows examples of the software tools available for digitallydesigning and adjusting the denture design.

FIG. 21 shows examples of generating the virtual gingival of thedenture.

FIG. 22 shows examples of inspecting the digital design of the denture.

FIG. 23 shows an example of designing features on the gingival part ofthe denture.

FIG. 24 shows an example of a final design of a denture.

FIG. 25 shows examples of virtual occlusal plates.

FIG. 26 shows schematic examples of designing the virtual outer gingivalsurface.

FIG. 27 shows schematic examples of designing the part of the denturefor the upper jaw.

FIG. 28 shows a schematic of a system according to an embodiment of thepresent invention.

DETAILED DESCRIPTION

In the following description, reference is made to the accompanyingfigures, which show by way of illustration how the invention may bepracticed.

The digital 3D representation of the patient's gums can be obtained bydirectly scanning the patient's gums using an intra-oral scanner or byscanning an impression or a physical model of the gums. The intra-oralscanner may be configured for utilizing focus scanning, where thedigital 3D representation of the scanned teeth is reconstructed fromin-focus images acquired at different focus depths, such as the TRIOSintra-oral scanner from 3Shape TRIOS A/S. The focus scanning techniquecan be performed by generating a probe light and transmitting this probelight towards the set of teeth such that at least a part of the set ofteeth is illuminated. Light returning from the set of teeth istransmitted towards a camera and imaged onto an image sensor in thecamera by means of an optical system, where the image sensor/cameracomprises an array of sensor elements. The position of the focus planeon/relative to the set of teeth is varied by means of focusing opticswhile images are obtained from/by means of said array of sensorelements. Based on the images, the in-focus position(s) of each of aplurality of the sensor elements or each of a plurality of groups of thesensor elements may be determined for a sequence of focus planepositions. The in-focus position can e.g. be calculated by determiningthe light oscillation amplitude for each of a plurality of the sensorelements or each of a plurality of groups of the sensor elements for arange of focus planes. From the in-focus positions, the digital 3Drepresentation of the set of teeth can be derived.

An impression or a physical model of the patient's gums can also bescanned using for example a desktop scanner based on e.g. thetriangulation scheme. A triangulation 3D laser scanner uses laser lightto probe the environment or object. A triangulation laser shines a laseron the object and exploits a camera to look for the location of thelaser dot. Depending on how far away the laser strikes a surface, thelaser dot appears at different places in the camera's field of view.This technique is called triangulation because the laser dot, the cameraand the laser emitter form a triangle. A laser stripe, instead of asingle laser dot, may be used and is then swept across the object tospeed up the acquisition process.

Structured-light 3D scanners project a pattern of light on the objectand look at the deformation of the pattern on the object. The patternmay be one dimensional or two dimensional. An example of a onedimensional pattern is a line. The line is projected onto the objectusing e.g. an LCD projector or a sweeping laser. A camera, offsetslightly from the pattern projector, looks at the shape of the line anduses a technique similar to triangulation to calculate the distance ofevery point on the line. In the case of a single-line pattern, the lineis swept across the field of view to gather distance information onestrip at a time. An example of a two-dimensional pattern is a grid or aline stripe pattern. A camera is used to look at the deformation of thepattern, and an algorithm is used to calculate the distance at eachpoint in the pattern. Algorithms for multistripe laser triangulation maybe used.

Iterative Closest Point (ICP) is an algorithm employed to minimize thedifference between two clouds of points. ICP can be used to reconstruct2D or 3D surfaces from different scans or sub-scans. The algorithm isconceptually simple and is commonly used in real-time. It iterativelyrevises the transformation, i.e. translation and rotation, needed tominimize the distance between the points of two raw scans or sub-scans.The inputs are: points from two raw scans or sub-scans, initialestimation of the transformation, criteria for stopping the iteration.The output is: refined transformation. Essentially the algorithm stepsare:

1. Associate points by the nearest neighbor criteria.

2. Estimate transformation parameters using a mean square cost function.

3. Transform the points using the estimated parameters.

4. Iterate, i.e. re-associate the points and so on.

A digital 3D representation of an object can be a mathematicalrepresentation of the 3D surface of the object derived from scan datausing specialized software. The product is often called a 3D model. A 3Dmodel represents the 3D object using a collection of points in 3D space,connected by various geometric entities such as triangles, lines, curvedsurfaces, etc. The purpose of a 3D scanner is usually to create a pointcloud of geometric samples on the surface of the object.

3D modeling is the process of developing a mathematical, wireframerepresentation of any three-dimensional object, called a 3D model, viaspecialized software. Models may be created automatically, e.g. 3Dmodels may be created using multiple approaches: use of NURBS curves togenerate accurate and smooth surface patches, polygonal mesh modelingwhich is a manipulation of faceted geometry, or polygonal meshsubdivision which is advanced tessellation of polygons, resulting insmooth surfaces similar to NURBS models.

Some 3D scanners collect distance information about surfaces within itsfield of view. The “picture” produced by a 3D scanner describes thedistance to a surface at each point in the picture. For most situations,a single a scan or sub-scan will not produce a complete model of theobject. Multiple sub-scans, such as 5, 10, 12, 15, 20, 30, 40, 50, 60,70, 80, 90 or in some cases even hundreds, from many differentdirections may be required to obtain information about all sides of theobject. These sub-scans are brought in a common reference system, aprocess that may be called alignment or registration, and then merged tocreate a complete model.

FIG. 1 show flowcharts of embodiments of the invention, with FIG. 1a-1cillustrating some initial steps and FIG. 1d showing some subsequentsteps. The vertical dotted line at the center of the page divides theflowchart into a part relating to physical units and a part relating tovirtual units.

In step 101 a digital 3D representation of the patient's gums isobtained by e.g. scanning the patient's gums using an intra-oral scannerand converting the data obtained by the scanner to a 3D model of thegums. The digital 3D representation of the patient's gums comprises atleast the alveolar ridge at which the denture is intended to be placed.In case the patient has any teeth that are to be preserved, these shouldpreferably also be part of the digital 3D representation.

In step 105, virtual teeth models and the digital 3D representation ofthe patient's gums are combined, e.g. by overlaying the virtual teethmodels on the digital 3D representation of the patient's gums, such thatthe virtual teeth models are arranged relative to the digital 3Drepresentation of the patient's gums. The denture teeth can beprefabricated teeth such as the Vita T3M teeth and the correspondingvirtual teeth models are stored in a memory unit of a computer system inwhich the method is implemented.

The arrangement of the virtual teeth models relative to the digital 3Drepresentation of the patient's gums and the arrangement of the virtualteeth models relative to each other can be modified to obtain anaesthetic appearance and a correct occlusion of the teeth in the latermanufactured denture. The modification can be performed manually orautomatically using computer implemented algorithms based on e.g. avirtual dynamical articulation and/or a visualization of the virtualteeth models together with an image of the patient's face.

The method can utilize collision mapping relative to the antagonist whenevaluating the design of a denture. It can be an advantage that thecollision mapping with the antagonist can be provided, because hereby itis easy and fast for the user to check if there is actually space enoughfor the designed denture and its teeth in the mouth of the patient. Thecollision detection can examine the spatial arrangement of the virtualteeth models, such as the position, direction, rotation, height etc. ofthe teeth relative to each other.

In FIG. 1b is illustrated an additional step compared to FIG. 1a .Wax-rims are formed for the upper jaw (maxillary) and lower jaw(mandibular) and in step 102 a digital 3D representation of the wax rimis obtained. The digital 3D representation of the wax rim is combinedwith the digital 3D representation of the patient's gums in step 103 toprovide the combined gum-wax rim model.

The virtual teeth models are then arranged relative to the combinedgum-wax rim model and the final arrangement of the virtual teeth modelscan be determined.

The combination of the digital 3D representation of the wax rim, thedigital 3D representation of the patient's gums, and the virtual teethmodels can also be such that the virtual teeth models are arrangedrelative to the digital 3D representation of the wax rim and the digital3D representation of the patient's gums is added subsequently, or suchthat the virtual teeth models are arranged relative to the digital 3Drepresentation of the gums and the digital 3D representation of thepatient's wax rim is added subsequently.

In FIG. 1c , a stack with physical models of the patient's mandibularand maxillary and the corresponding lower and upper wax rims arrangedaccording to their relative position in occlusion is scanned 104 suchthat a digital 3D representation of this stack is obtained.

In step 101 digital 3D representations of both the patient's gums areobtained by e.g. scanning the patient's gums using an intra-oralscanner. The digital 3D representations of the patient's gums compriseat least the alveolar ridge at which the dentures are intended to beplaced.

The digital 3D representations of the patient's mandibular and maxillarygums and the digital 3D representation of the stack are then aligned103, such that a combined gum-wax rim model is generated.

In the combined model the portion corresponding to the patient'smandibular and maxillary gums in the digital 3D representation of thestack may be subtracted such that in a visualization of the combinedmodel, the digital 3D representations of the patient's mandibular andmaxillary gums can be seen together with the wax rim portions of thedigital 3D representation of the stack.

The stack may be scanned before or after the gum models.

In step 105, the virtual teeth models are arranged relative to thecombined gum-wax rim model, e.g. by overlaying the virtual teeth modelson the combined gum-wax rim model and their arrangement is optimized 106to provide a final arrangement of the virtual teeth model relative tothe combined model.

FIG. 1d shows some subsequent steps, i.e. after the final arrangement ofthe virtual teeth models is determined.

In step 107, a gingival 3D spline is defined using e.g. a pointer tool,such as a mouse, to identify the shape of the gingival 3D spline and itsposition relative to the digital 3D representation of the gums.

In step 108, a gingival-tooth line is defined on the virtual teethmodels. This line marks where on the denture teeth the gingival part ofthe manufactured denture will contact the denture teeth of the denture.

In step 109, the outer surface of the gingival part of the denture isvirtually generated. This can be done by offsetting a correspondingsurface of the digital 3D representation of the patient's gums and/or bya loofting process connecting e.g. an offset gum surface and agingival-tooth line at the virtual teeth models. The outer surface canbe generated such that the natural appearance of a gingival is mimickedby the gingival part of the denture. This can be achieved by adding avirtual marginal gingiva and/or virtual rugae to the virtual outergingival surface such that an anatomical correct outer surface isobtained (step 110).

In step 111, a full virtual model of the gingival part of the denture isprovided by e.g. forming a gingival facing surface of the gingival partof the denture. This can be formed as an offset of the digital 3Drepresentation of the patient's gum(s).

The gingival part of the denture can then be manufactured in step 112using CAM equipment operated to manufacture the generated virtual modelof the gingival part of the denture.

FIGS. 2 to 5 show some steps in modeling the digital design of adenture. The figures show cross sectional representations of the virtualteeth models and the digital 3D representation of the patient's gums atone position along the alveolar ridge of the patient's gums.

In FIG. 2a , an initial virtual model of a tooth 218 is arrangedrelative to the alveolar ridge 221 of a digital 3D representation of thepatient's gum according to a final arrangement, i.e. where the occlusionand aesthetics of the denture teeth has been modified/evaluated. Anoff-set line 219 configured for marking the lower limit of the dentureteeth relative to the gingival part of the denture is indicated. Thisoff-set line defines a section of the virtual tooth model which is to becut away in order to prevent collisions with the patient's gums and tomake space for gingival material between the gums and the denture teeth.

When the initial virtual tooth model 218 is cut to the off-set line 219it is shaped according to the virtual tooth model 220 seen in FIG. 2b .In several of the following figures, the step of cutting the virtualtooth model to off-set line could also be performed after the design ofthe gingival part of the denture was done.

In the figure, the sulcus part 222 and the palette part 223 of thepatient's gum are also indicated.

In FIG. 3, a gingival-tooth line 224 is indicated on the virtual teethmodel and agingival 3D spline 225 is defined at the sulcus part. Thegingival 3D spline 225 can be defined automatically using computerimplemented algorithms configured for identifying the sulcus or by userprovided inputs using e.g. a computer mouse.

In FIG. 4, an offset surface 226 is defined by offsetting the digital 3Drepresentation of the patient's gums over the palette and the alveolarto the gingival 3D spline 225, such that the gingival 3D spline definesthe boundary of the denture. A virtual marginal gingiva 227 is added toimprove the aesthetic appearance of the denture. The virtual outergingival surface can be formed by interpolation, such as by spline basedtransition and interpolation of the surface.

Here the offset of the surface is uniform but it may also be non-uniformwith a larger offset at the alveolar ridge compared to the offset at thegingival 3D spline such that the gingival part is thicker at the teethpart than at the boundary.

The offset at the alveolar ridge may be such that the denture reachesthe position where the denture teeth are to be placed. The virtual modelof the gingival part of the denture may then be formed by a Booleansubtraction process.

In FIG. 5, the virtual outer gingival surface 228 of the gingival partof the denture is formed as well as the gingival facing surface 229,such that the gingival part of the denture can be manufactured using CAMtechniques based on this virtual model. The gingival facing surface ofthe denture may be defined as an offset of the digital 3D representationof the patient's gum such that it automatically is configured to followthe shape of the patient's gums.

FIG. 6 shows an example of mirroring in relation to a set of virtualteeth models corresponding to the denture teeth of a maxillary denture.

The set of teeth 660 can be selected from an electronic librarycontaining a number of different set of teeth, or the operator candesign the set of teeth himself by defining one or more parameters forthe teeth. The virtual teeth models in the set of teeth can be selectedbased on a number of parameters, such as size, shape etc.

The patient's median line 661 is shown and a line 662 perpendicular tothe median line is shown. The function of the line 662 is for improvedvisual direction for the user. Thus a global coordinate system for thecomplete composed set of teeth is defined, whereby rotation, positioningetc. can be controlled for the complete composed set of teeth. Whenmodeling a full denture, e.g. a full maxillary denture, the arrangementof the virtual teeth model in e.g. the left side may be determined andthe arrangement of the virtual teeth models then mirrored to the rightside of the denture.

The individual teeth in the set of teeth 660 may also be modifiedindividually. A tooth may for example be rotated relative to thepatient's median line. The box 663 around the first molar toothindicates that a coordinate system can be defined for each tooth,whereby rotation, positioning etc. can be controlled for each individualtooth. In a computer implementation of the invention, a coordinatesystem specific for the tooth can be shown on the tooth indicating tothe user that that the program is in the mode, where the individualtooth can be modified with respect to positioning, e.g. rotation,translation etc. The denture teeth can also be modified for example withrespect to shape, e.g. length, thickness, distribution of mass etc. Thedenture teeth may be pre-determined teeth where the size may be reducedby e.g. grinding.

FIGS. 7-13 show screen shots from a computer-implemented embodiment ofthe invention.

FIG. 7 shows an obtained digital 3D representation of the gingiva for anedentulous upper jaw (maxilla). The digital 3D representation can beobtained by directly scanning the patient's gingival using an intra-oralscanner such as the TRIOS intra-oral scanner from 3Shape. In the digital3D representation the alveolar ridge 721, the sulcus 722 and the palette723 of the patient's gum are seen.

FIGS. 8 and 9 illustrate the use of digital 3D representations of thewax rims when arranging the virtual teeth models.

The arrangement of the virtual teeth models may involve forming an upperwax rim for the patient's upper jaw (the maxillary arch) and a lower waxrim for the patient's lower jaw (the mandibular arch). The wax rims areformed such that their interface when arranged in the patient's mouth isaligned with the patient's occlusal plane.

In some embodiments, three different scans are used when generating thecombined gum-wax rim model 814.

Two of these scans are of the patient's maxilla and mandibular such thatdigital 3D representations of these are obtained. The third scan is ofthe stack with physical models of the gums and the wax rims arrangedaccording to the patient's occlusion.

In the combined gum-wax rim model the portion corresponding to thepatient's maxilla and mandibular in the digital 3D representation of thestack may be subtracted such that in a visualization of the combinedgum-wax rim model 814, the digital 3D representations of the patient'smandibular 828 and maxilla 825 can be seen together with the wax rimportions 824, 827 of the digital 3D representation of the stack.

In some embodiments, the upper and lower wax rims are 3D scanned usinge.g. a desktop scanner. The obtained digital 3D representation of theupper wax rim 824 is virtually arranged relative to the digital 3Drepresentation of the maxilla 825 thereby generating an upper combinedgum-wax rim model 826 as illustrated in FIG. 8. The obtained digital 3Drepresentation of the lower wax rim 827 is arranged relative to thedigital 3D representation of the mandibular 828 thereby generating lowercombined gum-wax rim model 829.

The relative arrangement of the gum of the maxillary arch and theocclusal plane can be derived based on the digital 3D representation ofthe lower wax rim.

The incisal edge of the anterior teeth in the mandibular is located fromthe lower combined gum-wax rim model 829, and the occlusal plane of thedenture can be determined.

For patients where the maxillary anterior teeth extends below theincisal edge of the mandibular anterior teeth, a virtual linerepresenting the incisal edge of the anterior teeth in the maxillary canbe defined in relation to the digital 3D representation of the lower waxrim 827. This line could also be defined on the physical wax rim modeland identified in the scanning using texture recognition techniques.

The occlusal plane may be derived purely mathematically from thecombined gum-wax rim model.

The combined gum-wax rim model can also be visualized together with thevirtual teeth models to aid the arrangement of these, for example byindicating to an operator where the occlusal plane is located. Based onthis visualization, the position and orientation of the virtual teethmodels relative to the digital 3D representation of the patient's gumscan be adjusted manually by an operator and/or automatically utilizingcomputer implemented algorithms.

A screen shot of such visualization is seen in FIG. 9 where virtualteeth models 930 for the denture teeth of a maxillary denture for thepatient's upper jaw are virtually arranged in relation to the digital 3Drepresentation of the upper wax rim 924 and the digital 3Drepresentation of the gums of the maxillary arch 925. The digital 3Drepresentations of the upper 924 and lower wax rims 927 are slightlytransparent such that the virtual teeth models 930 can be seen throughthe digital 3D representation of the upper wax rim 924. The digital 3Drepresentation of the gums of the mandibular arch 928 is also seen.

When the upper wax rim is configured to have a labial surface which isshaped according to the patient's lips, the virtual teeth models can bearranged at the corresponding surface of the digital 3D representationof the upper wax rim, i.e. such that the labial surface of the virtualteeth models of the maxillary anterior teeth of the denture are alignedwith the labial surface of the upper wax rim.

The virtual teeth models for a mandibular denture can be arranged tohave occlusal surfaces which are arranged according to the occlusalplane determined based on the wax-rims.

The virtual teeth models corresponding to the denture teeth of thedenture are preferably arranged spatially relative to each other forminganatomically correct composition of high aesthetic quality.

When a final arrangement of the virtual teeth models has beenidentified, the next step is to determine the gingival part of thedenture.

In FIG. 10 is illustrated how a gingival 3D spline 1032 is defined suchthat it surrounds the virtual teeth models 1030. The gingival 3D spline1032 follows the sulcus of the gingiva and the patient's ah-line. Thegingival 3D spline 1032 can be determined automatically using computerimplemented algorithms configured for identifying the bottom/top of thesulcus or by user defined control points 1033 along which the gingival3D spline is defined. Here the gingival 3D spline is defined to providethat the denture does not contact the sensitive frenum 1034.

FIG. 11 shows a virtual outer gingival surface of the gingival part ofthe denture. The gingival 3D spline is connected to the virtual teethmodels 1130 such that an outer gingival surface or outer surface 1136 ofthe gingival part of the denture is generated with a boundary orgingival edge 1137 at the patient's sulcus. An anatomically correctappearance of the gingival part can be obtained automatically by e.g.copying the shape of corresponding surfaces in the patient's mouth ormanually by the operator using computer implemented modification tools.The modification tools may be configured for virtually adding orremoving material to the gingival part of the denture. The gingival parthere covers both the patient's alveolar ridge and palette 1138. In

FIG. 11, some structure 1146 has been added to the gingival part at thegingival-tooth lines.

FIG. 12 shows how a virtual rugae structure can be added to the modeleddenture.

In FIG. 12, the patient's rugae 1240 and incisal papilla 1241 is definedusing a virtual wax knife (marked with a circle 1242 in the screen shot)as provided in the 3Shape DentalDesigner.

Alternatively and/or additionally the captured alveolar ridge and/or thepalette of the patient obtained by the digital 3D representation is usedin the design of the denture.

FIG. 13 illustrates how the interproximal gingival can be modified.

In FIG. 13, the interproximal gingival is modified using a virtual waxknife 1344 (marked with the circle 1344 in the screen shot), which canfor example be performed in the 3Shape DentalDesigner.

In parts of a person's gingival covering the root end of teeth, the rootends normally shape the gingival. In the present figure, the gingivalpart of the denture has already been shaped according to the shape ofthe root end of the teeth 1330 by adding virtual root protrusions orcervical protrusions 1345 at the corresponding sections and a marginalgingiva 1346 has been added. This may be done either automatically byproviding an offset to the outer surface based on knowledge of thecervical shape of the teeth 1330 or manually using a virtual modifyingtool such as the virtual wax-knife.

FIG. 14 shows an example of snapping teeth to the occlusal plate.

FIG. 14 schematically shows the outline of the virtual occlusal plate1447 with the virtual denture teeth or teeth models 1430 snapped to therim of the occlusal plate.

Virtually snapped means fixed, attached, maintained, fastened, kept invirtual contact with the occlusal plate etc. Thus even though theoperator adjusts the position, orientation and/or shape of the virtualteeth models the teeth models remains in the occlusion given by theocclusal plate due to snapping.

FIGS. 15-24 shows an example of a workflow for digitally designing adenture. It is understood that the different steps of the process may beperformed in a different order than shown here, and that the differentsteps can be left out of the process or be part of a different process.

FIG. 15 shows an example of providing the occlusal plate.

FIG. 15a ) shows an example of placing a number of occlusal points onthe wax rim defining the occlusal plate.

The wax rim comprises the upper wax rim 1524 and the lower wax rim 1527.In the figure two occlusal points 1548, 1549 arranged on the wax rim canbe seen, however typically three occlusal points will be arranged, so inthis case, the third point cannot be seen.

FIG. 15b ) shows an example where the occlusal plate is shown.

The occlusal plate 1550 is determined or derived based on the occlusalpoints 1548, 1549.

The line termed “occlusal direction” 1551 and the other arrows on thefigure indicates a virtual articulator used for setting up, testing andchecking the occlusion.

Thus the occlusal plate can be set up manually or automatically, and theocclusal plate can be manually adjusted if it was set up automatically.

FIG. 16 shows an example of providing a number of characteristic pointson the digital 3D representation of the lower jaw and the upper jaw,where the characteristic points determine the placement of teeth modelson the jaw(s). The characteristic points may be indicated on the waxrims 1624, 1627 by the dentist in the form of lines marked in the waxrim indicating the midline, which will provide the central ridge points,and/or indicating the canine lines which will provide the canine points.In the wax rim the smile line may also be marked by the dentistindicating the height of the anterior teeth.

Alternatively and/or additionally, the operator may virtually place thecharacteristic points on the digital 3D representation, or thecharacteristic points may be automatically placed. The characteristicpoints may also be placed automatically first and then the operator canadjust them afterwards.

The characteristic points can be placed based on certain rules forplacement. In FIG. 16 the characteristic points on the lower jaw are theretromolar pad #1 1652, the retromolar pad #2 1653, the first caninepoint 1654, the second canine point 1655, and the central ridge point1656.

The characteristic points on the upper jaw in FIG. 16 are the tuberosity#1 1657, the tuberosity #2 1658, the first canine point 1659, the secondcanine point 1660, and the central ridge point 1661.

FIG. 17 shows an example of generating the boundary or edge for theupper jaw part of a denture.

FIG. 17a ) shows an example where the user or operator has virtuallymarked the outline or gingival 3D spline 1732 of the denture on thedigital 3D representation or digital 3D representation of the upper jaw1725. The outline or gingival 3D spline 1732 may be generated by meansof user defined control points 1733 virtually placed on the digital 3Drepresentation of the upper jaw or by the operator drawing a virtualline. The outline or gingival 3D spline 1732 could also be generatedautomatically by means of software tools.

FIG. 17b ) shows an example where the denture 1764 is virtually shown onthe digital 3D representation of the upper jaw 1725. Control points 1733for the generation of the boundary or gingival edge 1737 are seen. Thecontrol points can be adjusted by the operator.

FIG. 18 shows an example of generating the boundary or edge for thelower jaw part of a denture.

FIG. 18a ) shows an example where the user or operator has virtuallymarked the outline or gingival 3D spline 1732 of the denture on thedigital 3D representation or digital 3D representation of the lower jaw1728. The outline or gingival 3D spline 1732 may be generated by meansof user defined control points 1733 virtually placed on the digital 3Drepresentation of the lower jaw or by the operator drawing a virtualline. The outline or gingival 3D spline 1732 could also be generatedautomatically by means of software tools.

FIG. 18b ) shows an example where the denture 1764 is virtually shown onthe digital 3D representation of the lower jaw 1728. Control points 1733for the generation of the boundary or gingival edge 1737 are seen. Thecontrol points can be adjusted by the operator.

FIG. 19 shows an example of a virtual initial arrangement of the virtualdenture teeth 1930 relative to the virtual 3D representations of thejaws 1925, 1928, and the wax rims 1924, 1927, and the occlusal plane1950.

The teeth models may be automatically placed initially and the operatormay then afterwards adjust the relative positions. The teeth modelsshown in FIG. 19 are maybe not arranged in occlusion, aligned orarranged correct relative to each other, for example is theinterproximal gap between the lower centrals too big. The operator willensure to adjust this in subsequent steps, either automatically ormanually.

FIG. 20 shows examples of the software tools available for digitallydesigning and adjusting the denture design.

FIG. 20a ) shows an example of arc transformation. If the predefinedareas 2065 for the teeth on the occlusal plate 2050 do not fit the arcof the digital 3D representation of the gum 2028 and/or the digital 3Drepresentation of the wax rim 2027 and/or the initial positions of thevirtual teeth models 2030, then the arc of the indicated teeth 2065 onthe occlusal plate 2050 can be adjusted to fit the digital 3Drepresentation of the gum 2028 and/or the digital 3D representation ofthe wax rim 2027 and the virtual teeth models 2030, or the arc of thevirtual teeth models 2030 can be adjusted to fit the arc of the teeth onthe occlusal plate 2050 and/or the digital 3D representation of the gum2028 and/or the digital 3D representation of the wax rim 2027.

FIG. 20b ) shows an example of wax rim reference.

FIG. 20c ) shows an example of individual transformation.

FIG. 21 shows examples of generating the virtual gingival of thedenture.

FIG. 21a ) shows an example of the generated gingival for the upper partof the denture. The virtual outer gingival surface 2166 may be generatedby connecting the gingival-tooth lines of the teeth models 2130 with thegenerated gingival edge, see FIG. 17. Furthermore, material settings,such the base thickness and the relief, may also be used in generatingthe virtual outer gingival surface 2166.

FIG. 21b ) shows an example of the generated gingival for the lower partof the denture. The virtual outer gingival surface 2166 may be generatedby connecting the gingival-tooth lines of the teeth models 2130 with thegenerated gingival edge, see FIG. 17.

Furthermore, material settings, such the base thickness and the relief,may also be used in generating the virtual outer gingival surfaces 2166for the lower and upper part of the denture.

FIG. 22 shows examples of inspecting the digital design of the denture.

The design of the denture can be viewed from different viewpoints, suchas from the front, see FIG. 22a ) and from the back, see FIG. 22b ). A2D cross section of the denture design can be made anywhere on thedenture. The inserts in the lower right corners of the FIGS. 22a ) and22 b) show a 2D cross section view of the gum, the gingival part and thevirtual teeth models of the denture as seen in a plane which is parallelto the sagittal plane of the patient. In the 2D cross section view, theoperator can for example see how far into the gingiva 2066 the modelteeth 2030 reach.

FIG. 23 shows an example of designing features on the gingival part ofthe denture.

FIG. 23a ) shows the maxillary before designing features.

FIG. 23b ) shows the maxillary when virtual root protrusions or cervicalprotrusions 2345 have been added at the roots ends of the virtual teeth2330 on the gingiva 2366.

FIG. 23c ) shows the mandible before designing features.

FIG. 23b ) shows the mandible when virtual root protrusions or cervicalprotrusions 2345 have been added at the roots ends of the virtual teeth2330 on the gingiva 2366.

FIG. 24 shows an example of a final design of a denture.

The final design of the denture 2464 comprises virtual model teeth 2430in the upper and lower jaw, and virtual gingival 2466 comprising virtualroot protrusions or cervical protrusions 2445.

The denture design is now ready to be manufactured to produce a physicaldenture for the patient's mouth.

FIG. 25 shows examples of virtual occlusal plates.

FIG. 25a ) shows an example of a straight occlusal plate 2550 virtuallyarranged between upper and lower virtual teeth 2530.

FIG. 25b ) shows an example of a curved occlusal plate 2550 virtuallyarranged between upper and lower virtual teeth 2530.

FIG. 26 shows schematic examples of designing the virtual outer gingivalsurface.

FIG. 26a ) shows an example where the outer gingival surface 2666 of thedenture is virtually designed to be rounded off at the gingival edges orboundaries 2637. The figure also shows virtual model teeth 2630 and theupper or lower jaw 2625/2628.

FIG. 26b ) shows an example of adjustment of the virtual outer gingivalsurface 2666. The adjustment is performed by pulling in one or morecontrol points 2667 arranged on the virtual outer gingival surface 2666.The virtual outer gingival surface 2666 is adjusted such that it curvesinwards between the patient's gums 2625/2628 and the gingival-tooth line2624 on the teeth models 2620.

FIG. 27 shows schematic examples of designing the part of the denturefor the upper jaw.

FIG. 27a ) shows an example of the upper part of a denture 2764. Anindention 2768 in the center of the palate or palette area 2738 at thegingival edge or boundary 2737 of the denture is virtually designed,since two salivary glands have their outlet at the palate in the humanmouth and the denture should be designed not to cover these glands.

FIG. 27b ) shows an example of virtually designing a protrusion 2769 onthe gingival edge or boundary 2737 of the palate or palette area 2738 ofthe denture. The function of the protrusion 2769 is to create a vacuumunder the palate or palette area 2738 of the upper jaw denture, wherebythe upper denture part will be sucked to the patient's own palate 2770.

FIG. 28 shows a schematic of a system according to an embodiment of thepresent invention. The system 2880 comprises a computer device 2881comprising a computer readable medium 2882 and a data processing unit2883. The system further comprises a visual display unit 2886, acomputer keyboard 2884 and a computer mouse 2885 for entering data andactivating virtual buttons visualized on the visual display unit 2886.The visual display unit 2886 can be a computer screen. The computerdevice 2881 is capable of receiving a digital 3D representation of thepatient's gum from a scanning device 2887, such as the TRIOS intra-oralscanner manufactured by 3shape A/S, or capable of receiving scan datafrom such a scanning device and forming a digital 3D representation ofthe patient's gum based on such scan data. The received or formeddigital 3D representation can be stored in the computer readable medium2882 and provided to the data processing unit 2883. The data processingunit 2883 is configured for obtaining virtual teeth models correspondingto the denture teeth, for virtually arranging the virtual teeth modelsin relation to the digital 3D representation of the patient's gum, andfor generating a virtual outer gingival surface of the gingival part ofthe denture using the method according to any of the embodiments. In thevirtually arranging the virtual teeth models in relation to the digital3D representation of the patient's gum and generating a virtual outergingival surface of the gingival part of the denture, one or moreoptions can be presented to the operator, such as whether to move a oneor more teeth one by one or as a group. Other options can relate tonumerical values for e.g. thickness of the gingival part of the denture.The options can be presented in a user interface visualized on thevisual display unit 2886.

The system comprises a unit 2888 for transmitting the virtual digital 3Drepresentation or a 3D model formed from this to e.g. a computer aidedmanufacturing (CAM) device 2889 for manufacturing the dental restorationor to another computer system e.g. located at a milling center where thedental restoration is manufactured. The unit for transmitting thevirtual 3D model can be a wired or a wireless connection.

The scanning of the patient's gums using the scanning device 2887 can beperformed at a dentist while the digitally designing of the denture isperformed at a dental laboratory. In such cases the digital 3Drepresentation or a 3D model of the patient's gum can be provided via aninternet connection between the dentist and the dental laboratory.

Although some embodiments have been described and shown in detail, theinvention is not restricted to them, but may also be embodied in otherways within the scope of the subject matter defined in the followingclaims. In particular, it is to be understood that other embodiments maybe utilized and structural and functional modifications may be madewithout departing from the scope of the present invention.

In device claims enumerating several means, several of these means canbe embodied by one and the same item of hardware. The mere fact thatcertain measures are recited in mutually different dependent claims ordescribed in different embodiments does not indicate that a combinationof these measures cannot be used to advantage.

A claim may refer to any of the preceding claims, and “any” isunderstood to mean “any one or more” of the preceding claims.

It should be emphasized that the term “comprises/comprising” when usedin this specification is taken to specify the presence of statedfeatures, integers, steps or components but does not preclude thepresence or addition of one or more other features, integers, steps,components or groups thereof.

The features of the method described above and in the following may beimplemented in software and carried out on a data processing system orother processing means caused by the execution of computer-executableinstructions. The instructions may be program code means loaded in amemory, such as a RAM, from a storage medium or from another computervia a computer network. Alternatively, the described features may beimplemented by hardwired circuitry instead of software or in combinationwith software.

Embodiments

1. A method for modeling a digital design of a denture for a patient,said denture comprising a gingival part and a teeth part comprising aset of denture teeth, where the method comprises:

-   -   obtaining a digital 3D representation of the patient's gum;    -   obtaining virtual teeth models corresponding to the denture        teeth;    -   virtually arranging the virtual teeth models in relation to the        digital 3D representation of the patient's gum; and    -   generating a virtual outer gingival surface of the gingival part        of the denture.

2. The method according to embodiment 1, wherein the part of thepatient's gum(s) that are scanned when obtaining the digital 3Drepresentation relates to at least the alveolar ridge and/or the paletteat which the denture is to be arranged.

3. The method according to any of the previous embodiments, wherein theobtained digital 3D representation of the patient's gum relates to thepatient's upper jaw and/or to the patient's lower jaw.

4. The method according to any of the previous embodiments, wherein thealveolar ridge and/or the palette of the obtained digital 3Drepresentation is used in the design of the denture.

5. The method according to any of the previous embodiments, wherein themethod comprises obtaining the patient's occlusal plane by means of anelectronic facebow or a mechanical facebow.

6. The method according to any of the previous embodiments, wherein themethod comprises obtaining the patient's occlusal plane by means ofphysical impressions of the patient's upper and lower gums and/or by oneor more measurements of the patient's face and mouth.

7. The method according to any of the previous embodiments, wherein themethod comprises:

-   -   obtaining a 3D digital representation of the physical impression        of the patient's upper jaw;    -   obtaining a 3D digital representation of the physical impression        of the patient's lower jaw; and    -   obtaining a 3D digital representation of the physical        impressions of the patient's upper jaw and lower jaw arranged        together.

8. The method according to any of the previous embodiments, wherein thepatient's upper jaw and lower jaw are arranged together in occlusion.

9. The method according to any of the previous embodiments, wherein themethod comprises performing measurements of the patient's face andmouth.

10. The method according to any of the previous embodiments, wherein themethod comprises providing a straight occlusal plate.

11. The method according to any of the previous embodiments, wherein themethod comprises providing a curved occlusal plate.

12. The method according to any of the previous embodiments, wherein themethod comprises selecting a virtual occlusal plate for modeling thepatient's denture.

13. The method according to any of the previous embodiments, wherein themethod comprises forming an upper wax rim for the patient's maxillaryarch and/or forming a lower wax rim for the patient's mandibular arch.

14. The method according to any of the previous embodiments, wherein themethod comprises obtaining a digital 3D representation of the lower waxrim and/or obtaining a digital 3D representation of the upper wax rim.

15. The method according to any of the previous embodiments, wherein themethod comprises virtually arranging the teeth models relative to thedigital 3D representations of the upper and/or lower wax rim.

16. The method according to any of the previous embodiments, wherein themethod comprises providing a virtual occlusal plate relative to digital3D representations of the wax rims and/or the digital 3D representationof the patient's gums, and virtually arranging the virtual teeth modelsrelative to the virtual occlusal plate.

17. The method according to any of the previous embodiments, wherein thevirtual teeth models in the lower jaw or the upper jaw are arranged inocclusion by means of a virtual occlusal plate, and the virtual teethmodels are then arranged in the upper jaw or lower jaw, respectively,relative to the already arranged teeth models in the antagonist jaw.

18. The method according to any of the previous embodiments, wherein thevirtual teeth models are virtually snapped to the occlusal plate.

19. The method according to any of the previous embodiments, whereinmethod comprises adjusting the curvature of the occlusal plate is toprovide that the occlusal plate substantially follows the curvature ofthe patient's jaws.

20. The method according to any of the previous embodiments, wherein themethod comprises adjusting the curvature of the occlusal plate byvirtually pulling in one or more control points of the occlusal plate.

21. The method according to any of the previous embodiments, wherein themethod comprises selecting virtual teeth models from a virtual librarycomprising virtual sets of teeth models, such as selecting a set ofteeth models from a virtual library.

22. The method according to any of the previous embodiments, wherein thedifferent sets of teeth models from the virtual library have differentarrangements of the teeth models.

23. The method according to any of the previous embodiments, wherein thedifferent sets of teeth models from the virtual library have differentteeth shapes and/or sizes, such as round, square, triangular, short,long, wide and/or narrow.

24. The method according to any of the previous embodiments, wherein aset of teeth models for the lower jaw and/or a set of teeth models forthe upper jaw is/are selected.

25. The method according to any of the previous embodiments, wherein theset of teeth models for the lower jaw and the set of teeth models forthe upper jaw are a pair fitting together and arranged in occlusion.

26. The method according to any of the previous embodiments, wherein thesets of teeth models in the library are provided by 3D scanning physicaldentures comprising the physical versions of the teeth models arrangedin the sets.

27. The method according to any of the previous embodiments, wherein thevirtual teeth models are aligned relative to the sets of teeth models.

28. The method according to any of the previous embodiments, whereinteeth models from different sets of teeth models are combined for thedenture.

29. The method according to any of the previous embodiments, wherein themethod comprises virtually adjusting the position, shape and/ororientation of one or more of the teeth models in the sets.

30. The method according to any of the previous embodiments, whereinvirtually adjusting the position, shape and/or orientation of one ormore of the teeth models in the sets comprises:

-   -   translating a tooth model;    -   rotating a tooth model; and/or    -   morphing a tooth model.

31. The method according to any of the previous embodiments, wherein theocclusion of the set of teeth for the lower jaw and the set of teeth forupper jaw is maintained, when the position, shape and/or orientation ofone or more of the teeth models in the set(s) is adjusted.

32. The method according to any of the previous embodiments, wherein theinterproximal contact between neighbor teeth models is maintained, whenthe position, shape and/or orientation of one or more of the teethmodels in the set(s) is adjusted.

33. The method according to any of the previous embodiments, wherein themethod comprises virtually adjusting the position, shape and/ororientation for a group of teeth models.

34. The method according to any of the previous embodiments, wherein themethod comprises replacing one or more teeth models in the selected setof teeth with teeth models from another set of teeth from the library.

35. The method according to any of the previous embodiments, wherein themethod comprises virtually designing one or more of the teeth for thedenture.

36. The method according to any of the previous embodiments, wherein themethod comprises providing a number of characteristic points on thedigital 3D representation of the lower jaw and/or on the digital 3Drepresentation of the upper jaw.

37. The method according to any of the previous embodiments, where thecharacteristic points determine the placement of teeth models on thejaw(s).

38. The method according to any of the previous embodiments, wherein thevirtual set of teeth models selected from a virtual library of teethmodels is selected based on the relative positions of the characteristicpoints.

39. The method according to any of the previous embodiments, whereinproviding the number of characteristic points comprises that an operatorvirtually places the characteristic points.

40. The method according to any of the previous embodiments, whereinproviding the number of characteristic points comprises that thecharacteristic points are automatically placed.

41. The method according to any of the previous embodiments, wherein thecharacteristic points on the lower jaw comprise one or more of:

-   -   a retromolar pad #1;    -   a retromolar pad #2;    -   a first canine point;    -   a second canine point; and    -   a central ridge point.

42. The method according to any of the previous embodiments, wherein thecharacteristic points on the upper jaw comprise one or more of:

-   -   tuberosity #1;    -   tuberosity #2;    -   a first canine point;    -   a second canine point; and    -   a central ridge point.

43. The method according to any of the previous embodiments, wherein atry-in denture is printed when the denture has been designed.

44. The method according to any of the previous embodiments, wherein alight-curable material is used for printing the try-in denture.

45. The method according to any of the previous embodiments, wherein theprinted try-in denture is 3D scanned after a potential adjustment of theteeth in the try-in denture.

46. The method according to any of the previous embodiments, wherein atry-in denture is manufactured in wax, the wax try-in denture is 3Dscanned, and based on the 3D scan of the wax try-in denture an acrylicfinal denture is printed.

47. The method according to any of the previous embodiments, wherein themethod comprises defining a gingival 3D spline marking an outer boundarycurve of the denture directly on the digital 3D representation of thepatient's gum when this is visualized on a computer screen.

48. The method according to any of the previous embodiments, wherein themethod comprises defining a gingival 3D spline in relation to thedigital 3D representation of the patient's gum.

49. The method according to any of the previous embodiments, wherein themethod comprises virtually arranging the virtual teeth models relativeto the gingival part of the denture.

50. The method according to any of the previous embodiments, whereinpart of the gingival 3D spline is arranged at the sulcus of thepatient's gingival.

51. The method according to any of the previous embodiments, whereinpart of the gingival 3D spline is arranged at the patient's ah-line

52. The method according to any of the previous embodiments, wherein thevirtual outer gingival surface is configured for connecting the gingival3D spline and the virtual teeth models.

53. The method according to any of the previous embodiments, whereingingival-tooth lines are defined for said virtual teeth models andwherein the method comprises connecting the virtual outer gingivalsurface to the gingival-tooth lines on the virtual teeth models.

54. The method according to any of the previous embodiments, wherein themethod comprises extending the virtual outer gingival surface into theinterproximal gap between the teeth models.

55. The method according to any of the previous embodiments, whereinsaid virtual outer gingival surface is generated in least in part by anoffset of a corresponding portion of the digital 3D representation ofthe patient's gum.

56. The method according to any of the previous embodiments, whereinsaid virtual outer gingival surface is generated at least in part by aloofting process.

57. The method according to any of the previous embodiments, wherein atleast part of the virtual outer gingival surface is shaped to resemblethe corresponding surfaces in the patient's natural gum.

58. The method according to any of the previous embodiments, wherein atleast part of the shape of the virtual outer gingival surface isselected from a gingival library.

59. The method according to any of the previous embodiments, wherein atleast part of the shape of the virtual outer gingival surface ismodified or generated using a virtual free-form sculpt tool.

60. The method according to any of the previous embodiments, whereinsaid virtual outer gingival surface is generated at least in part by avirtual marginal gingiva.

61. The method according to any of the previous embodiments, wherein thevirtual marginal gingiva is arranged at the gingival part of the denturewhere the gingiva meets the lingual, labial or buccal face of thevirtual teeth models.

62. The method according to any of the previous embodiments, whereingenerating the virtual outer gingival surface comprises generating thevirtual marginal gingiva and connecting the marginal gingiva to thegingival 3D spline.

63. The method according to any of the previous embodiments, whereingenerating the virtual outer gingival surface comprises connecting thegingival 3D spline to the virtual teeth models and then generating themarginal gingiva.

64. The method according to any of the previous embodiments, wherein thegingival 3D spline is connected to a gingival-tooth line on the virtualteeth models.

65. The method according to any of the previous embodiments, wherein thevirtual outer gingival surface is configured to be adjusted.

66. The method according to any of the previous embodiments, wherein theadjustment is performed by pulling in one or more control pointsarranged on the virtual outer gingival surface.

67. The method according to any of the previous embodiments, wherein thevirtual outer gingival surface is configured to be adjusted such that itcurves inwards between the patient's gums and the gingival-tooth line onthe teeth models.

68. The method according to any of the previous embodiments, wherein themethod comprises virtually designing the outer gingival surface of thedenture to be rounded off at the gingival edges or boundaries.

69. The method according to any of the previous embodiments, wherein themethod comprises virtually designing the outer gingival surface of themandible or lower jaw part of the denture to have a size big enough forthe tongue to touch and rest on a part of the outer gingival surface.

70. The method according to any of the previous embodiments, wherein themethod comprises virtually designing a protrusion on the gingival edgeor boundary of the palate or palette area of the denture.

71. The method according to any of the previous embodiments, wherein themethod comprises virtually designing an indention in the center of thepalate or palette area at the gingival edge or boundary of the denture.

72. The method according to any of the previous embodiments, whereinsaid virtual outer gingival surface is generated at least in part by oneor more virtual cervical protrusions.

73. The method according to any of the previous embodiments, wherein themethod comprises identifying an occlusal plane of the denture.

74. The method according to any of the previous embodiments, wherein themethod comprises adjusting the bite height.

75. The method according to any of the previous embodiments, wherein thearranged teeth models are virtually snapped to the digital 3Drepresentation of the wax rim.

76. The method according to any of the previous embodiments, wherein theteeth models are automatically arranged in a predefined distance fromthe digital 3D representation of the wax rim.

77. The method according to any of the previous embodiments, wherein thecenterline and/or the midline of the patient's face is recorded orsketched on the wax rims.

78. The method according to any of the previous embodiments, wherein themethod comprises obtaining digital 3D representations of both thepatient's mandibular gum and maxillary gum.

79. The method according to any of the previous embodiments, wherein themethod comprises arranging physical models of the patient's mandibularand maxillary and the corresponding lower and upper wax rims in a stackaccording to their relative position in occlusion, and obtaining adigital 3D representation of this stack.

80. The method according to any of the previous embodiments, wherein themethod comprises virtually aligning the digital 3D representations ofthe patient's mandibular and maxillary gums and the digital 3Drepresentation of the stack, such that a combined gum-wax rim model isgenerated.

81. The method according to any of the previous embodiments, whereingum-wax rim models are defined for each of the maxillary and themandibular.

82. The method according to any of the previous embodiments, wherein therelative arrangement of the gum of the maxillary arch and the occlusalplane is derived.

83. The method according to any of the previous embodiments, wherein therelative arrangement of the gum of the mandibular arch and the occlusalplane is derived.

84. The method according to any of the previous embodiments, wherein thedigital 3D representations of the upper and lower wax rims are virtuallybrought into occlusion, and where the position and orientation of theocclusal plane is determined therefrom.

85. The method according to any of the previous embodiments, wherein thedigital 3D representations of the upper and lower wax rims are virtuallyarranged in relation to the digital 3D representation of the patient'smandibular and maxillary gums such that the combined gum-wax rim modelis generated.

86. The method according to any of the previous embodiments, wherein thelip line of the denture is derived from the combined gum-wax rim model.

87. The method according to any of the previous embodiments, wherein theincisal edge of the anterior teeth of the mandibular denture is derivedfrom the combined gum-wax rim model.

88. The method according to any of the previous embodiments, wherein theocclusal plane is derived from the combined gum-wax rim model.

89. The method according to any of the previous embodiments, wherein theincisal edge of the anterior teeth of the maxillary denture is derivedfrom the combined gum-wax rim model.

90. The method according to any of the previous embodiments, wherein theocclusion or occlusal plane of the patient's mouth is derived from theupper and lower wax rims.

91. The method according to any of the previous embodiments, wherein theshape of the patient's lips is derived from the upper and lower waxrims.

92. The method according to any of the previous embodiments, wherein theteeth models is virtually snapped to the inside of the digital 3Drepresentation(s) of the wax rim(s) for ensuring that there issufficient space for the teeth behind the patient's lips.

93. The method according to any of the previous embodiments, wherein thevirtual teeth models are virtually arranged in relation to the digital3D representation of the patient's gum based on a visualization of thevirtual teeth models relative to said combined gum-wax rim model.

94. The method according to any of the previous embodiments, whereinvirtually arranging the virtual teeth models in relation to the digital3D representation of the patient's gum comprises rotating and/ortranslating the virtual teeth models with respect to the digital 3Drepresentation of the patient's gum.

95. The method according to any of the previous embodiments, wherein themethod comprises virtually arranging at least the teeth part of thedenture in relation to a virtual articulator and performing a dynamicvirtual articulation to evaluate the occlusion of the denture.

96. The method according to any of the previous embodiments, wherein thedenture teeth are pre-manufactured teeth, such as pre-manufacturedacrylic teeth.

97. The method according to any of the previous embodiments, wherein themethod comprises determining a target form of the denture teeth.

98. The method according to any of the previous embodiments, wherein themethod comprises:

-   -   performing virtual articulation of the denture, and    -   virtually removing a part of one or more of the teeth models, if        the virtual articulation indicates that removal is suitable.

99. The method according to any of the previous embodiments, wherein themethod comprises:

-   -   performing virtual articulation of the denture, and    -   virtually adjusting the position and/or orientation of one or        more of the teeth models, if the virtual articulation indicates        that adjustment is suitable.

100. The method according to any of the previous embodiments, whereinthe virtual teeth models correspond to exact versions the denture teeth.

101. The method according to any of the previous embodiments, whereinthe method comprises adjusting the size, shape, length, width, orthickness of the pre-manufactured teeth to obtain said target form.

102. The method according to any of the previous embodiments, whereinthe denture teeth are customized teeth which are represented by CADteeth models.

103. The method according to any of the previous embodiments, whereinthe CAD teeth models of the denture teeth are modified with respect totheir size, shape, length, width, distribution of mass, or thickness toobtain said target form.

104. The method according to any of the previous embodiments, whereinthe digital 3D representation of the patient's gum is obtained byscanning the patient's gingival using an intraoral scanner.

105. The method according to any of the previous embodiments, whereinthe digital 3D representation of the patient's gum is obtained byscanning at least part of an impression of the patient's gum and/or byscanning at least part of a physical model of the patient's gum.

106 The method according to any of the previous embodiments, wherein themethod is for modeling a maxillary and/or a mandibular denture.

107. The method according to any of the previous embodiments, wherein atleast the teeth part of a maxillary and the teeth part of a mandibulardenture are modeled simultaneously.

108. The method according to any of the previous embodiments, wherein atleast part of the method is computer-implemented.

109. The method according to any of the previous embodiments, whereinthe extent of undercut sections between the denture and the gums iscontrolled.

110. The method according to any of the previous embodiments, whereinthe method comprises performing a partial wax block-out of undercuts.

111. The method according to any of the previous embodiments, whereinthe method comprises mirroring of teeth.

112. The method according to any of the previous embodiments, whereinthe mirroring of teeth is such that the arrangement of denture teeth onone side of an arch is determined by mirroring the arrangement of thedenture teeth on the opposite side of the arch.

113. The method according to any of the previous embodiments, whereinthe mirroring of teeth is such that the shape of the denture teeth onone side of an arch is determined by mirroring the shape of the dentureteeth on the opposite side of the arch.

114. The method according to any of the previous embodiments, whereinthe result of the modeling of the digital denture designs is a virtualmodel of the denture which is completely ready for efficient output on avariety of milling machines or 3D printers.

115. The method according to any of the previous embodiments, whereinthe method comprises virtually arranging one or more implants relativeto the virtual teeth models and the gingival part of the denture.

116. The method according to any of the previous embodiments, whereinthe method comprises virtually connecting one or more of the virtualteeth models and/or the gingival part of the denture to the one or moreimplants.

117. The method according to any of the previous embodiments, whereinthe method comprises virtually cutting back or offsetting the virtualteeth models.

118. The method according to any of the previous embodiments, wherein aveneering layer may be virtually designed on virtually cut backed oroffsetted teeth.

119. The method according to any of the previous embodiments, whereinthe virtual model teeth are configured for being virtually reduced insize.

120. The method according to any of the previous embodiments, whereinthe method comprises virtually arranging a 2D image of the patient'slips relative to the digital design of the denture.

121. The method according to any of the previous embodiments, whereinthe method comprises virtually arranging and aligning a 2D image of thepatient's lips relative to the digital 3D representations of the waxrims.

122. The method according to any of the previous embodiments, whereinthe method comprises defining the thickness of the gingival part of thedenture.

123. A method for manufacturing a denture for a patient, where thedenture comprises a gingival part and denture teeth, wherein the methodcomprises:

-   -   obtaining a digital denture design, where the digital denture        design is modeled using the method according to any of        embodiments 1-122;    -   manufacturing at least part of the denture by means of computer        aided manufacturing (CAM).

The invention claimed is:
 1. A method for modeling a digital design of adenture for a patient, said denture comprising a gingival part and ateeth part comprising a set of denture teeth, where the methodcomprises: obtaining a digital 3D representation of the patient's gum;obtaining a digital 3D representation of a lower wax rim or obtaining adigital 3D representation of an upper wax rim; combining the digital 3Drepresentation of the patient's gum with the digital 3D representationof the lower wax rim or the digital 3D representation of the upper waxrim to form a combined gum-wax rim model which represents the spaceavailable for the denture teeth and the gingival part; obtaining virtualteeth models corresponding to the denture teeth; arranging the teethmodels relative to the combined gum-wax rim model; and generating avirtual outer gingival surface of the gingival part of the denture. 2.The method according to claim 1, wherein the method comprises providinga straight occlusal plate or a curved occlusal plate.
 3. The methodaccording to claim 1, wherein the method comprises forming an upper waxrim for the patient's maxillary arch and forming a lower wax rim for thepatient's mandibular arch.
 4. The method according to claim 3, whereinthe method comprises obtaining a digital 3D representation of the lowerwax rim and obtaining a digital 3D representation of the upper wax rim.5. The method according to claim 4, wherein the method comprises:combining the digital 3D representation of the patient's gum with thedigital 3D representation of the lower wax rim and the digital 3Drepresentation of the upper wax rim to form an upper combined gum-waxrim model and a lower combined gum-wax rim model which represent thespace available for the denture teeth and the gingival part; andarranging the teeth models relative to the digital 3D representations ofthe upper wax rim model and the lower wax rim model.
 6. The methodaccording to claim 3, wherein the method comprises arranging physicalmodels of the patient's mandibular arch and the patient's maxillary archand the lower and upper wax rims in a stack according to their relativepositions in occlusion, and obtaining a digital 3D representation ofthis stack.
 7. The method according to claim 6, wherein the methodcomprises virtually aligning the digital 3D representations of thepatient's mandibular and maxillary gums and the digital 3Drepresentation of the stack such that a combined gum-wax rim model isgenerated.
 8. The method according to claim 3, wherein the digital 3Drepresentations of the upper and lower wax rims are virtually broughtinto occlusion, and where the position and orientation of the occlusalplane is determined therefrom.
 9. The method according to claim 3,wherein the digital 3D representations of the upper and lower wax rimsare virtually arranged in relation to the digital 3D representation ofthe patient's mandibular and maxillary gums such that the combinedgum-wax rim model is generated.
 10. The method according to claim 1,wherein the method comprises providing a virtual occlusal plate relativeto the digital 3D representations of the upper or lower wax rim and/orthe digital 3D representation of the patient's gum, and virtuallyarranging the virtual teeth models relative to the virtual occlusalplate.
 11. The method according to claim 1, wherein the virtual teethmodels in a lower jaw or an upper jaw are arranged in occlusion by meansof a virtual occlusal plate, and the virtual teeth models are thenarranged in the upper jaw or lower jaw, respectively, relative toalready arranged teeth models in an antagonist jaw.
 12. The methodaccording to claim 1, wherein the virtual teeth models are virtuallysnapped to an occlusal plate of the denture.
 13. The method according toclaim 1, wherein interproximal contact between neighbor teeth models ismaintained, when a position, shape and/or orientation of one or more ofthe teeth models is adjusted.
 14. The method according to claim 1,wherein the method comprises virtually adjusting the position, shapeand/or orientation for a group of teeth models.
 15. The method accordingto claim 1, wherein the method comprises providing a number ofcharacteristic points on the digital 3D representation of the lower jawand/or on the digital 3D representation of the upper jaw.
 16. The methodaccording to claim 15, where the characteristic points determine theplacement of teeth models on the jaw(s).
 17. The method according toclaim 16, wherein the virtual teeth models are selected from a virtuallibrary of teeth models based on relative positions of thecharacteristic points.
 18. The method according to claim 1, wherein themethod comprises defining a gingival 3D spline in relation to thedigital 3D representation of the patient's gum.
 19. The method accordingto claim 18, wherein the virtual outer gingival surface is configuredfor connecting the gingival 3D spline and the virtual teeth models. 20.The method according to claim 1, wherein gingival-tooth lines aredefined for said virtual teeth models, and wherein the method comprisesconnecting the virtual outer gingival surface to the gingival-toothlines on the virtual teeth models.
 21. The method according to claim 1,wherein the teeth models are virtually snapped to the digital 3Drepresentation of the wax rim.
 22. The method according to claim 1,wherein the occlusal plane is derived from the combined gum-wax rimmodel.
 23. The method according to claim 1, wherein the teeth models arevirtually snapped to the inside of the digital 3D representation(s) ofthe wax rim for ensuring that there is sufficient space for the teethbehind the patient's lips.
 24. The method according to claim 1, whereinarranging the teeth models relative to the digital 3D representation ofthe combined gum-wax rim model includes arranging the teeth modelsinside of the combined lower gum-wax rim or the combined upper gum-waxrim.
 25. The method according to claim 1, wherein arranging the teethmodels relative to the combined gum-wax rim model comprises virtuallyoverlaying the teeth models on the combined gum-wax rim model.